Powder Filling Screw Capping Production Line

• Type: Pharmaceutical Packaging Machinery
• Finished Dosage Form: Powder
• Precision: High Precision
• Certification: CE, GMP, ISO
• Voltage: 220V
• Computerized: Computerized
• Model NO.: FGX700
• Customized: Customized
• Condition: New
• Warranty: 1 Year
• After-sales Service: Answers Online Within 24 Hours
• Power Supply: 3 Phases 380V 50Hz
• Completion Rate: 99.5%
• Dimension: Depends on The Model
• Transport Package: Wooden Packing
• Specification: 1100kg
• Trademark: Medigrade
• Origin: Shanghai, China
• HS Code: 8422303090
• Production Capacity: 180 Sets/Year

Product Description

This product line suitable for high injection powder filling production.
It consists of Ultrasonic washing machine,hot air circulation tunnel oven,powder filling and capping machine.This line equip with washing,dry and sterilization,powder filling&stoppering and capping function.Mainly apply to pharmaceutical enterprise injectable powder filling production.The RABS system can meet the A class(ISO5)sterilization environment,it is the preferred production line meet new GMP requirments!
Technical parameters:

Suitable bottle range	5~30ml(vial)
Power supply	380V 50Hz
Total power	78Kw
Water consumption	0.6m3/h
Vacuum degree	-6*10-2Mpa  40m3/h
Compressed air	0.5~0.6Mpa     40m3/h
Noise degree	<=70dB
Total length	>=17m

The production line is composed of ultrasonic bottle washing machine, dryer sterilizer, filling and stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of inner and outer wall of bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, filling, plug unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in linkage line, which is mainly used in production of vial sterile powder filling.
The whole line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements.
The whole line can adopt straight-line layout to reduce risk of drug cross-contamination and ensure aseptic level.
Applicable specification: 5ml-50ml vial (as per user's requirement)
Production Capacity: 6000-30000BPH
Number of filling head: 1-4, to be selected according to output
Filling Accuracy: ≤ ±1% (according to drug characteristics)
Capping qualified rate: ≥99.9%
Compact and simple structure, occupies less area;
Stable product performance, easy and reliable operation, beautiful appearance;
High degree of automation, fewer operators required;
Use single head filling or multiple head filling;
Optional real-time display and printing system of sterilization temperature;
The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.
Optional online sterilization function for the cooling section of hot air circulation tunnel oven.
Various type filling heads can be designed based on different filling volume, filling accuracy is high;
The feeding system adopts various aseptic material transfer, which meets GMP requirement.
Multi-head screw intermittent filling, directly filling sterile raw materials into bottles, no secondary pollution.
Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;
The capping machine can be equipped with dust exhaust device, which can absorb aluminum scraps produced during capping and thus reduce the risk of environmental pollution.
The whole line can be equipped with online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
Full-line linkage control function;
To realize fully automatic control and monitor of production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used.
Applicable for wide range of bottle specifications, and easy to replace mould.
The products can be customized according to actual demand of customers.

If you are interested in this, please contact me: Nana Zhang
Shanghai Medigrade Industry Co.,Ltd
Waigaoqiao Free Trade Zone, Shanghai,China. 200137