High-Speed Prefilled Catheter Irrigator Filling Production Machine

• Customization: Available
• Application: Pharmaceutical Industry
• Disposable: No
• Model NO.: SPF-24
• Material: Glass, Plastic, Rubber, Stainless Steel
• Safety Feature: Auto-Retractable Needle, Locking Mechanism, Needle Guard, Tamper-Evident Seal
• Usage: Diabetes Care, Medical, Pain Management, Vaccine Administration
• Warranty: One Year
• Precision: High Precision
• Certification: CE, GMP, ISO
• Computerized: Computerized
• Customized: Customized
• Condition: New
• After-Sales Servic: Product Free Warranty Period of One Year
• Transport Package: Main Unit Film Packaging, Mold Wooden Box Packagin
• Specification: 3400*950*1800mm
• Trademark: medigrade. en. made-in-china. com
• Origin: China
• HS Code: 84223090
• Production Capacity: 2100-2400 Units/Hour

Product Description

High-Speed Prefilled Catheter Irrigator Filling Production Machine
Product introduction
This equipment is mainly used for the pre-filling and sealing of catheter irrigators. It is the main filling machine in the batch production line and is suitable for the aseptic filling of products such as normal saline, sodium chloride, liquid alcohol, and liquid medicine. The equipment operates stably, is easy to operate, and is equipped with an intelligent detection device. It has a high degree of automation, is convenient to maintain, and can also be specially customized according to user requirements.
Product features
Suitable for various types of prefilled catheter irrigators, and can also be customized for special types of syringes.
The surface is made of SUS304 stainless steel, and the parts in contact with materials are made of SUS316L stainless steel and medical-grade silicone rubber, meeting the requirements of GMP specifications.
The siliconization uses a high-precision ultra-microatomization spray valve from Japan. The spray volume can be adjusted between 0.5 - 2 mg, enabling high-precision and stable spraying without splashing or dripping.
The ceramic plunger pump achieves quantitative filling. It is resistant to acid and alkali corrosion, wear, high temperature, and has high filling accuracy.
The sorting and transportation of rubber stoppers and caps are achieved through vibrating bowls. Clean vibrating bowls made of SUS316L stainless steel are used, with no cleaning blind spots. The top plate is detachable and can be sterilized.
It uses electrical components of internationally renowned brands and adopts interference-free modular control. All synchronous actions are completed under the control of servo motors, which is accurate, reliable, and easy to operate.
The operation of the motor is controlled by a PLC programming controller. The human-machine interface can monitor and display the working status of each station in real time, and automatically alarm and display the fault location and fault prompts in real time.
Multiple filling dosages and filling methods are available for selection, and it supports the storage of multiple formula parameters.
It operates fully automatically, completing a series of processes such as material sorting, feeding, siliconization, plugging, filling, capping, and rejecting defective products.
It can be adapted to multiple specifications of syringes by replacing specification parts. With a modular design, it is easy to expand. It can be used alone or connected to equipment such as rod screwing machines, labeling machines, and vision inspection devices to form a production line.
Optional self-cleaning stations for rubber stoppers and caps are available, enabling the addition of rubber stoppers and caps without stopping the machine.
An optional automatic feeding system is available. It uses liquid level sensing to automatically refill materials when they are running low.
An optional A-level laminar flow hood is available to achieve high-standard clean production.
Equipment pictures
Main technical parameters

Applicable materials	Water and paste
Applicable specifications	Various types of pre filled catheter flushers
Filling range	0.1-30ml (requires replacement of plunger pump)
Number of injection needles	1 piece
Filling Precision	≤±1.5%
Throughput	2100-2400 units/hour
Total power	5KW
Voltage	380V 50Hz
Compressed air	0.6-0.7Mpa
External dimensions	L3400×W950×H1800mm
Whole machine weight	1100KG

Main configuration list

Product Name	Brand (standard)	Brand (optional)
Interface	Siemens	Choose by yourself
PLC	Siemens	Choose by yourself
Servo motor	Siemens	Choose by yourself
Small relay	SE	Choose by yourself
Contactor	SE	Choose by yourself
Button	SE	Choose by yourself
Air switch	SE	Choose by yourself
Proximity switch	Omron	Choose by yourself
Switching Mode Power Supply	Delta	Choose by yourself
Photoelectric sensor	Panasonic	Choose by yourself
Variable speed motor	Bell	Choose by yourself
Solenoid valve	Yadek	Choose by yourself
Cylinder	Yadek	Choose by yourself
Filling pump	MEDIGRADE	Choose by yourself

Ready to elevate your production capabilities or have inquiries? Contact Nana Zhang for personalized assistance.
Shanghai Medigrade Industry Co., Ltd.
Conveniently located at Waigaoqiao Free Trade Zone, Shanghai, China. 200137



Explore more about us at medigrade.en.made-in-china.com