The production line is composed of a laminating machine, a flap feeder and two ear belt welding machines. The following processes are automatically completed through the equipment: manual feeding roll - automatic conveying material - cutting iron line - ultrasonic welding body piece - cutting body piece - splitting material - flap - feeding - ultrasonic welding ear line - cutting ear line - automatic blanking - belt line output.
1) Machine size: 6500x3600x1990 mm (L * w * h)
2) power supply: 220V AC
3) air source: 0.5-0.6mpa
4) equipment weight: ≤ 2000kg
5) control mode: touch screen + PLC
6) electrical components: solenoid valve (Adec), air cylinder (Adec), touch screen + PLC, sensor (ohm Big brands such as dragon and keienshi, gas connector (adeke or domestic), regulating valve (adeke or domestic)
7) capacity statistics function is available on the touch screen of the machine, which can be checked in real time
8) safety: the equipment has grounding wire and leakage protection switch
technical parameter
| Outline size |
6500mm*3600mm*1990mm |
|
| Product |
Mask |
|
| capacity |
≥100PCS/min |
|
| Equipment failure rate |
≤5% |
|
| Control system |
XinjiePLC |
|
| Working air pressure |
0.5-0.6MPa |
|
| input voltage |
220V/50HZ |
|
| Total power |
about12KW |
|
This production line consists of 1 main body welding machine, 1 turning / feeding machine and 2 ear band welding machines, with 4 machines working together, as shown in the figure below
Note: 1. The winder can put 4 rolls of materials to feed the body piece welding machine;
2. The body piece welding machine has two functions of ultrasonic welding and cutting;
3. The dividing machine mainly transports the cut body pieces to two ear belt welding machines; 4. The ear belt welding machine transports the finished products by ultrasonic welding and cutting the ear belt
Main Parts
| Name |
Brand |
Remark |
| Linear slide rail |
PMI/HIWI |
|
| Linear bearing |
Yhda |
|
| Ball screw |
HIWI/ PMI/TBI |
|
| gear |
Yhda |
|
| Pneumatic components |
AirTAC |
|
| servo system |
xinjie |
|
| PLC system |
xinjie |
|
| Sensor |
MACHER/ Panasonic |
|
| Interface |
Xinjie |
|
Equipment installation environment requirements
1. Independent grounding, reliable grounding, grounding resistance less than 100 ohm;
2. Power supply voltage: AC220 ± 10% v; frequency: 50 ± 1Hz; total power: about 8.5kw;
3. Environment temperature: 0 ºC ~ 45 ºC; humidity: less than 90%; moisture condensation is not allowed within the temperature change range;
4. Environment: avoid too much dust and corrosive gases such as acid and alkali in the use environment; avoid sun and rain to prevent affecting the performance of the equipment;
5. Install the equipment on a firm, reliable, non deformable and flat concrete foundation to avoid abnormal vibration environment;
6. Air source requirements: 1, Pressure requirements: 0.5-0.8 MPa 2, Compressed air shall be dry, clean and free of oil mist, water vapor, etc
Shanghai Medigrade Industry Co.,Ltd
Waigaoqiao Free Trade Zone, Shanghai,China. 200137
medigrade.en.made-in-china.com
Audited Supplier 
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