. The working area is in cantilever construction. Separation of drive and operating zones are in compliance with pharmaceutical requirements.
. Accommodates forming material reels of up to 600mm in diameter and a waste material trimming cutter, which allows production runs uninterrupted of approximately 90 minutes, therefore, reducing the material replacement frequency.
. Equipped with integrated forming material splicer to enhance efficiency during material replacement.
. The upper and lower plates adopt the contact heating method that significantly reduces the forming temperature. Thus the shrinkage, deforming of packaging material and power consumption are minimized.
. Equipped with automatic format locking, the positioning system achieves extremely straightforward format changeover
. Window frame type no-waste-trimming cutter saves packaging materials.
. Adopts transverse cutter which easily collects its blister card and rejects faulty blister.
. All the main parts are made of premium stainless steel and alu-alloy material and machined by advanced high-precision CNC tooling machines.
. Can be connected to subsequent machines, e.g., High-Speed Cartoners, Stretch-Banding Machine, and Case Packer, etc. to form a whole pharmaceutical packaging line.
Gallery
This machine is equipped with an integrated forming material splicer to enhance efficiency during material replacement.
The cold-forming station for ALU.
Track feeder for flat tablets; consists of a hopper, vibratory chute, tracks and rolling drum.
The rolling drum rotation is synchronized with web index of the machine, the product remains in a drum pocket until it is released into the blister pocket.
After feeding, the clearing brush removes extra capsules from the webbing to prevent them from entering the sealing station.
The rotary sealing station and embossing station.
Blister Packing Machine embossing station.
Adopts transverse cutter which easily collects its blister card
There are two waste tanks here for alternative use.
Sample
Punch Frequency:≤130 times/min
Capacity:≤390 blisters/min
Stagger blister unstriped waste edge cutting (Save material 0.2 millionper year)
Overview
DPH260 high-speed roller aluminum-plastic blister packaging machine (has obtained national invention patent, patent number: ZL 201010213970.1) is a blister type for medicines (tablets, capsules) food, medical equipment, health care products, electronic components and the like. Special equipment for aluminum (PTP)/plastic (PVC) composite sealing and packaging, due to the use of positive pressure forming, rolling and heat sealing, it has the characteristics of blistering and flattening.
DPH260 high-speed roller aluminum and plastic blister packaging machine is a new generation of products carefully developed and developed by our company. The number of punching times is up to 130 times per minute, which is about four times higher than that of ordinary blister packaging machines. It combines the advantages of flat and roller blister packaging machines, and is equipped with a special shaped tablet feeder with high punching frequency, energy consumption, accurate and stable operation, convenient mold replacement, high yield, and wrong version. The characteristics of punching and cutting (about 240,000 annual savings of consumables), the production efficiency is greatly improved. The design of the whole machine is more reasonable. It adopts the frequency conversion speed regulation and the automatic control technology of machine, electricity, light and gas, and carries out the innovative design strictly according to the requirements of the "GMP" standard of the pharmaceutical industry. The whole machine is divided into groups, and the structure of the station is modular. Many features.
Innovation
1. The forming heating plate is automatically closed and opened, and can be turned on after the heating plate is put down, which limits the waste of materials to a range of editions.
2. The air cushion is heat sealed, and the anilox roller is automatically raised by the cylinder when the machine is stopped. It eliminates the deformation phenomenon of the blister caused by heat radiation during staying, and also facilitates the cleaning work of the anilox roller, and at the same time acts as a buffering function when overpressure, which is beneficial to prolonging the service life of the machine.
3. Rolling heat sealing blister is filled with tablets and aluminum foil through two rolls, the two rolls are in contact with one line, the contact area is small and the relative pressure is large, so that the heat sealing is complete and complete; the contact area is small and the heating time is short, the whole machine speed Greatly improved, this is one of the advantages of roller heat sealing. The heat sealing roller is provided with a stainless steel heating tube for heating the heat sealing roller, and the heating tube is controlled by an automatic temperature control system to keep the temperature constant. The roller mold and the heat sealing roller will generate heat for a long time, and the machine adopts air cooling to avoid the water leakage phenomenon in the past.
4. PVC finished, broken piece automatic alarm, stop, and equipped with emergency stop safety device, which improves the safety of operators in debugging and changing molds.
5. Batch number A variety of fonts are available for purchase. The machine design has a lot of digits to meet customer needs; the strength of the font is clearer; the precise synchronous operation of the roller machine makes the batch number position more accurate.
6. All parts and hoppers in contact with the drug are made of stainless steel and non-toxic materials, in line with the "GMP" requirements.
7. Servo stepping and punching The rotation angle of the stepping die behind the bubble blowing (that is, the length of the bubble coming out) is consistent with the rotation angle of the stepping die above the die (the length of the bubble that is transferred into the punching), and the plate synchronization is achieved. The plate changes only need to dial the gear, no need to change gears, the wrong version of the punching cuts the vertical waste edge to 1mm, no horizontal waste edge, according to 8 hours*2 per day production can save more than 240,000 yuan of materials, the rushed out section has The ordering can be launched in a length of 1 meter, without the need to manually arrange the plates, which is convenient for the next cartoning process.
8. Machine protection device:
(1) If the PVC is missing and the aluminum foil is missing, the machine will stop automatically.
(2) When the medicine is lacking, the machine will automatically alarm.
(3) The pressure is insufficient, and the machine automatically stops and stops.
(4) If the temperature of each road exceeds the limit temperature, the machine will automatically cut off the heating system to protect the electronic control system from damage.
(5) The PLC system has help information to make your operation more convenient.
The above fault occurrence touch screen will display the fault condition and the fault point, making it easy for you to troubleshoot.
Min Technical Parameter
| Capacity (Cycle/min ) |
60-130 (cycle/min) |
| Packing material: |
Range of stroke (mm) |
20-120 |
| Pharmacy PVC (mm) |
(0.2-0.4)x260 |
| PTP alu foil (mm) |
(0.02-0.05)x260 |
| Clean compressed air (pressure) |
0.5~0.7Mpa |
| Air consumption(m³min) |
≥0.5 |
| Power |
AC380V 50HZ 15.5KW |
| Water chiller for moulds |
1.5P with 60L/h consumption |
| Overall dimension (LxWxH)(mm) |
4580 x 1065 x 1750 |
| Net Weight |
2800kg |
If you are interested in this, please contact me: Nana Zhang
Shanghai Medigrade Industry Co.,Ltd
Waigaoqiao Free Trade Zone, Shanghai,China. 200137
Cell Phone: 0086-15800947006
Tel: 0086-21-58589972
Fax: 0086-21-68689726
medigrade.en.made-in-china.com
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