Prefilled Syringe Plunger Rod Insertion and Labeling Machine

• Customization: Available
• Warranty: 1 Year
• Material: Stainless Steel
• Model NO.: LML-50
• Finished Dosage Form: Liquid
• Precision: High Precision
• Certification: CE, GMP, ISO
• Voltage: 220V
• Computerized: Computerized
• Customized: Customized
• Condition: New
• Type: Labeller
• After-sales Service: Answers Online Within 24 Hours
• Transport Package: Wooden Case
• Specification: customized
• Trademark: Medigrade
• Origin: Shanghai, China
• HS Code: 8422200000
• Production Capacity: 35sets/Year

Product Description

It is mainly used for automatic torsion bar labeling after filling and sealing hammer of pre-filled syringes. The production speed of the whole machine is 300 / min.

Can be synchronized to complete, screw, labeling and other functions;

The structure of the machine is composed and the material is selected;

The auxiliary function configuration can be selected according to the actual production situation of customers, which can be operated in line or separately.

Optional printing code, printing code, laser printing code, online label printing unit, and can be added with missing labeling, missing coding, coding quality detection, leakage torsion bar detection and automatic elimination device;

S feeding slide mechanism:

Needle buffer feeding, increase resistance, effectively reduce the impact of the needle conveying process, prevent broken bottles.

Feeding mechanism, servo control lifting when changing specifications.


High precision trough photoelectric: high precision less material electric eye detection, less material stop alarm.

Elastic buffer shatterproof bottle broken rod device: push rod and adopt the needle cutting pressure detection alarm function such as downtime, elastic buffer shatterproof bottle broken rod structure using mechanical and electric eye detection system, when the product in the feed extrusion is too large, the buffer shatterproof bottle agencies will automatically alarm feeding conveyor will stop running automatically, when remove alarm automatically feed conveyor belt will automatically start running! The elastic buffer structure greatly reduces the chance of broken bottle when the product is fed.


Feeding STAR WHEEL: DOUBLE-LAYER star wheel structure is used to feed needle barrel and needle rod at the same time, ensuring that needle barrel and needle rod are concentric up and down.


Grip structure: When producing products of different specifications, only the corresponding specifications and grip can be replaced.


Automatic lime rod device:
The main star wheel part: adopts the combination CAM mechanism to realize the automatic lifting and opening and closing of the needle rod clamping hand;


Emery sand roller movement: never deformation of the steel sand roller structure, high friction, never slip, to ensure the lasting accuracy of the function of sending labels, gold and steel sand is very wear-resistant, to overcome the rubber or metal easy to be worn, and the phenomenon of label slip and run off.


Servo motor:
The world famous brand YaskAWA 750W servo motor, fast speed, high precision, good stability, high speed out of the standard speed up to 80 m/min. Motor load is small, will not cause out of order, leakage, deviation and other unstable phenomenon, to ensure that the printing position is accurate and not offset, to ensure stable and uniform labeling.


Double press roller mechanism:
Make the label always keep the tensioned position in the printing state, and keep marking when printing at high speed to improve the printing accuracy

Label volume detection electric eye:
When the label is running out, it will automatically alarm or stop. The warning management interface will remind and display the processing method. (Equipped with large label reels, can reduce the number of label replacement downtime).
Printing section (flexible choice of printing)

HP high resolution inkjet machine can be configured with online inkjet system, online printing three stages of information, real-time printing. Quiet, easy to edit, simple operation; The market loves this type of printing. 

An optional US high speed hot print printer, designed to deliver superior performance and consistently high quality printing. No compressed air, patented all-electronic system and ribbon driver, printing speed up to 1000 mm/SEC, production speed up to 500 packs/min.

(1) Rubber plug displacement detection device: the clearance between the top of the push rod and the rubber plug surface can be set 0.2-0.5 ml, which is qualified product.
If it is greater than or less than this range, it is considered to be disqualified.


(2) Print quality detection: print quality detection system adopts German Basler camera, international famous brand, automatic online detection of OCR character print quality,
Print blur, print missing strokes, print errors, automatic online detection, unqualified automatic alarm or rejection.
Missing labeling detection: Labeling quality detection can also be flexible choice of fiber, image machine and other methods for detection.



Industrial control system:

1. Taiwan Linghua or Yuhua industrial computer is adopted to operate and control the device, replacing the traditional touch screen operation, with a large amount of information displayed and unlimited storage parameter groups.

2. It is convenient to monitor the running status of the equipment and facilitate the enterprise to collect data on the machine;

3. Because of the use of industrial computer may also carry out dynamic simulation of the process of equipment operation, intuitive reaction of the running state of equipment.

Unqualified automatic rejection device:
Unqualified REMOVING DEVICE ADOPTS STAR wheel type positive PRESSURE REMOVING device to confirm that it can accurately detect and remove wrong materials in an orderly manner when turning at high speed.

All parts of are made of 304 stainless steel and aluminum material, never rust, no pollution, to ensure the GMP environmental requirements
 

Main parameter

Overall dimensions	(L)2208*(W)1420*(H)1948mm
Material size	The diameter of 1ml-30ml
Material size	400bpm
Precision of labeling machine	±0.5mm
Label out speed	60m/min
Label Size	(L)15-100 (W)10-80mm

If you are interested in this, please contact me: Nana Zhang
Shanghai Medigrade Industry Co.,Ltd
Waigaoqiao Free Trade Zone, Shanghai,China. 200137
 
 
 
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