Advanced Non-PVC Soft Bag Glucose IV Solution Filling Sealing Capping Production Line

• Customization: Available
• After-sales Service: Answers Online Within 24 Hours
• Certification: CE, GMP, ISO
• Model NO.: SSM-3000
• Condition: New
• Customized: Customized
• Voltage: 380V
• Warranty: 1 Year
• Pass Rate: Min. 99.97% (Based on The Qualified Materials and
• Core Components: Motor
• Filling Temperature: Max.85° C
• 500ml: 3000 Bags/Hour
• Filling Pressure: 0.2MPa-0.4MPa
• Filling Accuracy: +/- 1.0 %
• Power: 3phases 380V 50Hz Max.20kw
• Type: Pharmaceutical Packaging Machinery
• Finished Dosage Form: Liquid
• Precision: High Precision
• Computerized: Computerized
• Transport Package: Wooden Package
• Specification: customized
• Trademark: medigrage
• Origin: Shanghai
• HS Code: 8422301090
• Production Capacity: 30sets/Year
• Package Size: 4950.00cm * 2150.00cm * 260.00cm
• Package Gross Weight: 2000.000kg

Product Description

Machine parameter

Equipments specification		Length (Max.  Mm)			Width (Max.  Mm)		Heigth (Max.  Mm)	Remark
SSM2000		6600 (including roller's length )			2000		1800	3bags/group
SSM3000		5200 (including roller's length )			2000		1800	2 bags/group
Layout		For ,SSM2000 type equipment, pls refer to Figure 1 attached.
Equipments capability
type		SSM2000  (2 bags/group)		SSM3000 (13bags/group)		Remark
500ml		2200 bags/hour		3000 bags/hour		The data needs to meet the following conditions : Filing pressure 0.40Mpa ;Conpressed air 0.75Mpa
Filling
Filling pressure	0.2Mpa-0.4Mpa
Filling tempreture	Max.85° C
Filling accuracy	+/- 1.0 %
Product connection	50.5 standard Tri-Clamp
Online disinfection	Standard equipment only provides the disinfection for pipeline interface components.
Pass Rate
Pass Rate			Min. 99.97% (based on the qualified materials and non error operation) Leakage rate Max.0.01%
Waste edge remove rate			99.99%,there are collection container
Energy demand
Power			3Phases 380V 50Hz SSM3000  Max.20kw SSM2000 Max. 15kw
Conpressed Air			0.5Mpa~0.75Mpa, oilfree dry compressed air SSM3000 2500L/min SSM2000 1800L/min
Cooling Water			Null(Cooling module can be increased according to customer requirements)
Nitrogen			Be increased according to customer requirements
Working Environment
Room Tempreture			20 °C - 24 °C
Air Humidity			45%-65% Max.85%
Other Parameters
Temperature Control Accuracy			Stable Running Tempreture Control Accuracy +/- 0.5° C The Start-Stop control accuracy +/- 1.5° C (Bag-making molds/ Port welding molds/ Port preheating molds)
Noise			Max. 75dB
Operator			Fixed operator : 1 person Auxiliary operator : 1~2 persons (to replace production materials)
Language			Chinese&English

SSM2


Equipment Function
1. An Overview of the
This cutting-edge machine is meticulously engineered for pharmaceutical purposes, adhering stringently to GMP and FDA guidelines, ensuring the utmost in safety and efficiency. It excels in the seamless forming, filling, and sealing of bags, providing a comprehensive solution for your production needs.
Designed as an innovative single-track linear system, this machine employs a motor-actuated film transfer control for precision handling. Film transport is executed smoothly through advanced grippers, ensuring consistent production flow.
The machine's capacity can be tailored to your requirements, featuring a versatile setup equipped with a dedicated working station for optimized performance.
Constructed with a robust framework of stainless steel AISI 304, this machine is ideally suited for pharmaceutical applications, promising durability and hygiene.
All components in contact with products are crafted from the highest quality stainless steel AISI 316 L, guaranteeing product safety and quality.
Featuring safety doors and windows made of resilient polycarbonate, the machine complies with health and safety regulations while offering clear optical supervisory control for enhanced monitoring.
The machine is equipped with a sophisticated switch cabinet and a state-of-the-art control unit. These control units are seamlessly interconnected via an advanced bus system, ensuring efficient operation.
Operational simplicity requires just two operators: one for continuous operation and another for film changes, enhancing workforce efficiency.
The machine is comprised of the following expertly engineered components:
-01- Unwinding Station
-02- Printing Station
-03-Film Transfer Station
-04-Contour Welding and Cutting Station
-05-Port Cutting
-06-Port Pre-heating Station
-07-Port Welding Station
-08-Waste Ejector Station
-09-Filling Station
-10-Cap Station
-11-Bag Outfeed with Transport Belt
 

1. Station Instructions

2.1 Unwinding Station

A motor-controlled unwinding device feeds film into the machine with precision. Pneumatic clamping holds the film roll securely on the bolt, while a castoring wheel temporarily stores the film to maintain consistent transfer speed, compensating for diameter changes in the film roll.
Film unwinding is activated automatically as a sensor is triggered by the castoring wheel, ensuring seamless operations.
The innovative membrane-free alarm efficiently manages and releases any film-based alarms, ensuring smooth functionality.*
2.2 Printing Station
The 'Full-Face' print is meticulously applied on the bag film using an advanced hot film printing unit, ensuring clarity and durability in every print.
Our state-of-the-art system allows for seamless adaptation of variable manufacturing data, such as production numbers, best-before dates, and batch numbers. This is achieved through the innovative exchange of specially designed reception vises, ensuring precision and customization for each unique production cycle.
Effortlessly calibrate your production process with adjustable printing parameters. From temperature, time to pressure, every aspect can be finely tuned to meet specific needs, ensuring high-quality, consistent results every time.
Our automatic printing film supervisory unit is engineered to perfection, featuring an odometer that regulates film feed. This intelligent system halts operations instantly if the film depletes or tears, guaranteeing uninterrupted, flawless bag printing with every run.
The printing film reception rolls boast a sophisticated pneumatic, hand-operated clamping system,. So the film can be swapped effortlessly and without any specialized tools, minimizing service time and maximizing efficiency.
Our cutting-edge technology ensures that during the printing process, the bag film remains perfectly separated from the printing film, thanks to the innovative use of pneumatic film clips.
Experience unmatched convenience with our easy-to-change printing block system. Simply release two clamps to switch blocks-no need to remove the block reception for date or batch number updates.
2.3 Film transfer station
Efficiently manage film transfer with our film opener system.
Our film transfer employs a robust electric motor-driven linear gear unit. Pneumatic clips securely hold the film during transit, while a fixed opener taper key expertly separates the layers, prepping them for the crucial port insertion phase.
2.4 Contour welding and cutting station
This advanced station is engineered for precision welding of bag contours, secure port adhesion, and exact cutting. Equipped with exchangeable welding tools, it uses heating cartridges for precise temperature management and optimal results.
Easily control welding parameters with adjustable time, pressure, and temperature settings, tailored to your specifications.
Our PLC control unit, paired with a temperature sensor, vigilantly monitors the welding temperature within a stringent min./max. range to ensure flawless operations. Deviations trigger an automatic machine stop and control panel alert.

Should the welding temperature deviate beyond its set range, the system ceases operation immediately, while an error message is prominently displayed on the control panel for swift troubleshooting.
The ingenious design of our heating plate and mold separation system enables quick and effortless mold replacement,, reducing downtime and enhancing productivity..
2.5 Tube cutting
Our powerful cylinder mechanism precisely slices hoses to fixed lengths and deftly positions them within the equipment fixture, ensuring seamless integration into the production line.

2.6 Tube pre heating station
This station is pivotal for pre-heating ports to the optimal temperature before they join the bag film layers at the contour welding station. Our adjustable pre-heating tools, perfectly contoured to ports, ensure superior welding of ports and bag films.

2.7 Port welding station
This pivotal station is expertly designed for the precision welding of ports and bag film, ensuring uncompromised integrity and quality.
Two meticulously calibrated welding tools, preheated to optimal temperatures, converge seamlessly on the bag head contour, guaranteeing a flawless welding process.
The welding process is highly customizable, with adjustable time and temperature settings accessible via the intuitive control panel.
Our innovative design features a unique heating plate and mold separation system, rendering the mold replacement process exceptionally straightforward and efficient.
Employing cutting-edge high-precision processing technology, produces impeccable welding results.
2.9 Filling station
This station utilizes a dual filling hose method, ensuring consistent and reliable filling performance.
Eliminating filling errors, our system ensures that bags are precisely positioned and filled every time.
With a fixture life expectancy of 2 years, this station provides enduring performance.
Easily track each batch's filling volume with our automatic recording feature for enhanced process oversight.
2.10 Cap station
A separate feed hopper control meticulously manages the sealing plug, ensuring precision sealing without error.
Bags are efficiently filled and sealed, maintaining product integrity with no skipped operations.
2.11 Bag outfeed with transport belt
Finished bags are expertly handled by a gripper system, seamlessly transitioning them to the outfeed conveyor belt for further processing.
3,CIP/SIP
Featuring an automated CIP/SIP function, complete with steaming bar and condensate drain pipes. Manual operation is required to open the drain and steam outlet valves.
CIP

After initiating the rinsing process from the filling station control panel, the filling nozzle descends into the cleaning and steaming bar. Silicone gaskets ensure a perfect seal at various filling locations. The cleaning fluid meticulously circulates from the product connection, through the surge tank, and product distributor, thoroughly cleansing all filling locations and components. Post-cleaning, the nozzle gracefully returns to its original position.

Following the machine's cleaning cycle, the steaming process commences at a meticulously controlled temperature of approximately 125 °C. Manual operation triggers the downward movement of the filling nozzle into the cleaning and steaming bar. Silicone gaskets seal the filling locations, while superheated steam thoroughly sanitizes them. Temperature is closely monitored by dual temperature probes within the cleaning and steaming bar. The steam, upon condensation, exits through a drainpipe, ensuring the system remains sterile and ready for the next production cycle.


Other descriptions:
Customers benefit from the flexibility of our double tube The innovative non-PVC soft bag embraces the familiar design of PVC soft bags popular throughout Europe and America, catering seamlessly to the preferences and routines of dedicated medical professionals. However, the tube non-PVC soft bag presents challenges, notably a higher leakage rate at the root of the tube (3‰), along with elevated overall costs.
Following the introduction of non-PVC soft bags in China, pioneering advancements were made to address these issues, leading to the adoption of soft bags equipped with durable hard tubes.
The ingenious double hard tube soft bag ingeniously maintains the distinctive structural attributes of the two tubes seen in flexible bags while incorporating a robust PP hard interface to replace the soft tube. This strategic innovation not only slashes costs but also dramatically curtails the leakage rate to an impressive figure below 1 in 10,000.

For your consideration, a detailed comparison is presented as follows:

Item		soft tube soft bag	Hard tube soft bag
appearance
material	film	Non-PVC multilayer co-extruded film	Non-PVC multilayer co-extruded film
	interface	Non-PVCmultilayer co-extruded film	PP Medical interface
	sealing plug	PP Twist off plug PC sealing plug + isoprene rubber plug	PP Cap+Bromobutyl rubber plug for injection

If this piques your interest, please do not hesitate to reach out: Nana Zhang
Shanghai Medigrade Industry Co., Ltd.
Waigaoqiao Free Trade Zone, Shanghai, China. 200137



Visit us at: medigrade.en.made-in-china.com