High Accuracy Weight Checker Full Automatic Capsule & Tablet Checkweigher

Product Details
Customization: Available
Warranty: 1 Year
Type: Capsule Weighing Machine
Diamond Member Since 2018

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Type of Ownership
Limited Company
Management System Certification
ISO 9001, ISO 9000, GMP, ISO 13485
  • High Accuracy Weight Checker Full Automatic Capsule & Tablet Checkweigher
  • High Accuracy Weight Checker Full Automatic Capsule & Tablet Checkweigher
  • High Accuracy Weight Checker Full Automatic Capsule & Tablet Checkweigher
  • High Accuracy Weight Checker Full Automatic Capsule & Tablet Checkweigher
  • High Accuracy Weight Checker Full Automatic Capsule & Tablet Checkweigher
  • High Accuracy Weight Checker Full Automatic Capsule & Tablet Checkweigher
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Basic Info.

Model NO.
CM-1800
Automatic Grade
Automatic
Material Type
Capsule
Filling Valve Head
20
Feed Cylinder Structure
Single-Room Feeding
Dosing Device
20
Filling Principle
Atmospheric Pressure
Packaging Container Lifting Structure
Chute Pneumatic Combination Lifting
Structure
Rotary
Packaging
Other
Packaging Material
Composite Materials
Filling Type
Capsules or Tablets
Highest Capacity
120000 Capsules / Hour
Power Requirement
AC220V/50Hz
Noise
≤75dba
Dimensions
740*350*1480mm
Service
Available for Overseas Service
Customized
Customized
Transport Package
Export Wooden Packing
Specification
200kg
Trademark
Medigrade
Origin
China
HS Code
8422303090
Production Capacity
20/Year

Product Description

High Accuracy Weight Checker Full Automatic Capsule & Tablet Checkweigher
1.Main technical parameters
 Type CM1800series
Channels 18
Weighing speed/min 1800pcs,about 100thousand pcs/hour
Weight accuracy mg ≤±2

2.Overall dimensions and photos:
High Accuracy Weight Checker Full Automatic Capsule & Tablet Checkweigher

3.Performance descriptions :
This capsule check weigher is suitable for rapid weighing of tabletst and rejection of unqualified products, usually arranged after the process in the capsule filling workshop. This equipment can be suitable for the diameter of different types of smooth surface non sticky capsule without changing mold.

The capsule checkweigher adopts the patented sliding board weighing structure, the weight detection speed of each channel is 1.6 pieces/second, the detection range is 0-2000mg, the dynamic detection accuracy: 300mg capsule sample, repeated 20 times weighing, the allowable error is ≤±2mg.The unqualified tablets can be automatically eliminated by setting the upper limit and lower limit of the qualified weight of single tablet.

The maximum weighing speed of CM1800 capsule check weigher is 100 thousand pieces/hour. Users can decide to check the whole product or spot check according to the stability of the weight of the product produced on site.
4. Technical parameters:
Check weigher parameters and features
Serial parameter
1 Capsule size applicable range:  00#,0#,1#,2#,3#,4#,5# and enlongated capsule with smooth surface and nosticy surface
2 Weighing detect range :0-2000mg.
3 Dynamic detection accuracy:300mg capsule sample, repeated 20 times weighing, the allowable error is ≤±2mg
4 Display accuracy:0.1mg.
5 The maximum weighing speed of CM1800 capsule check weigher is 100 thousand pieces/hour
6 Weighing speed can be adjusted by setting the vibration feeding speed or adjusting the inclination angle of the checkweigher
7 The equipment shall be equipped with an effective and accurate rejection device, which can effectively reject the products beyond the weighing range, and ensure t the qualified rate of weighing is 100%. The unqualified product collection box shall be equipped
8 Weighing sensor: strain type weighing sensor
9 All materials in contact with the capsule are 316 stainless steel or pharmaceutical grade materials (such as TEflon), to ensure that it does not react with drugs, adsorption or release adverse effects 
10 Display touch screen can be rotated 320
11 Height of the device can be adjusted up and down 50cm.
12 Operation control: 17 inch industrial touch screen. Human-machine interface language: Chinese.
13 Touch screen can display and set the parameters of the operation, can input the upper and lower limits of weighing and rejecting, has the function of the accumulative display of qualified and unqualified numbers and the storage function of related data reports, can display the single value control chart.
14 It can display the weight value of all channels at the same time, and can also select a large digital display channel
15 Display the first 20 pieces weight curve and standard deviation of any channel
16 Single channel calibration can be completed wihtin 1 minute
17 Channel weighing parameter Settings can be copied uniformly
18 Users and passwords of at least three levels can be set on the touch screen. The top management can add or delete users and change the passwords of lower-level users.
19 USB and Ethernet interface,Supports Modbus-TCP agreement.
20 Record daily production information and test records, and store them.Storage capacity can be guaranteed to store a year of continuous production data, data can be derived  from the computer data with data statistics and counting function.
21 The equipment can run continuously for 24 hours, stable and reliable
22 The configuration system is designed to prevent loss of data and configuration parameters in the event of a power cut
23 The required compressed air pressure during normal operation is 0.4-0.6mpa. When the compressed air pressure is low, alarm and stop
24 In the process of bin cutting, feeding queuing, weighing and rejecting , the tablet shell will not be damaged or seriously worn, and the tablet will not be broken.
25 Convenient channel cleaning, all the machine channel cleaning can be completed within 30 minutes.
26 Easy maintenance, single channel removal and replacement can be completed in 1 hour.
27 Weighing balance automatically returns to zero
28 Print detailed test report directly via local USB or network printer
29 sound and light alarm function
30 Host power supply:220V,50HZ
31 All the inner surfaces in contact with drugs are polished, the stainless steel shell of the equipment is wire drawing or matte, and the surface of the equipment is not dazzling and reflective
32 The device can be partially adjusted by touch screen
33 If the weight check channel is faulty, you can close the channel at any time
5 .Components of capsule checkweigher configuration list:
  Parts name Sr. Parts name Random quantity Spare wearing parts/pc Brand



1



Loading unit
1 Loading frame 1 0 Homemade
2 Storage hopper 1 0 Homemade
3 First grade corrugated plate for loading 1 0 Homemade
4 second grade corrugated plate for loading 1 0 Homemade
5 Straight line vibrator 2 0 American SYNTRON
6 Dual circuit vibration controller 1 0 Homemade
7 17 inch Industrial tablet computer 1 0 Taiwan
8 Printer 1 0 Think pruitt,



2


Weighing unit
9 weighing frame 1 0 homemade
10 Mm feeding slot 1 0 homemade
11 Mm weighing slot 18 1 homemade
12 Mm Delay line slot 1 0 homemade
13 Weigher sensor 18 0 homemade (customization)
14 checkweigher control module 3 0 homemade
15 Photoelectric detection panel 3 0 homemade


3

Rejection unit
16 rejectng slot and rack 1 0 homemade
17 Straight cylinder 18 0 SMC
18 solenoid valve 18 0 SMC
19 Excluding cylindrical 18 1 homemade
20 rotating cylinder 1 0 SMC
4 Power supply 21 Switching power (24V) 1 0 TAIWAN
22 Power automatic switch 1 0 DELIXI
23 Power switch 1 0 JINYI
5 communication 24 Wireless flow card 1 0 HUAWEI

Delivery details:
Serial l Name Product type unit quantity remarks
1 capsule checkweigher CM1800 set 1 Including capsule mold
 
2 Tools Allen set 1 Accessory
3 Counterweight 2000mg pc 6 Accessory
4 Manual C series pc 1 Accessory
5 Certificate of qualification  qualification   pc 1 Accessory
High Accuracy Weight Checker Full Automatic Capsule & Tablet CheckweigherHigh Accuracy Weight Checker Full Automatic Capsule & Tablet CheckweigherHigh Accuracy Weight Checker Full Automatic Capsule & Tablet CheckweigherHigh Accuracy Weight Checker Full Automatic Capsule & Tablet CheckweigherHigh Accuracy Weight Checker Full Automatic Capsule & Tablet CheckweigherHigh Accuracy Weight Checker Full Automatic Capsule & Tablet CheckweigherHigh Accuracy Weight Checker Full Automatic Capsule & Tablet Checkweigher
6.Features of CM1800 capsule check weigher
1.Patented sliding board structure, high precision weighing
1.The sliding board weighing structure with patented granted in 2016 is composed of N*6 columns of weight inspection channels. The high-precision weighing platform is tilted and arranged, and the material automatically slides through the weighing platform by gravity and is weighed.The complex mechanism with frequent movement of moving material is abandoned, and the influence of high speed and frequent movement of the mechanism on weighing accuracy is eliminated.The revolutionary innovation of the weighing structure greatly improves the weighing accuracy, and the calibration of 6 channels can be completed in 1 minute.
2.Quick loading chute: slot type weighing table, easy to disassemble, provide reliable protection for high-precision weighing sensor, clean safe and convenient.
3. All channels the capsule passes are of patented open structure for easy for viewing, disassembly and cleaning.
4. The authorized rotary frame, according to the different precision or speed requirements, the weighing table can choose different tilt angle.
5. It can simultaneously meet various types of hard capsule, hollow capsule, weight inspection and rejection without replace the mold and will not make the capsule deformation or powder leakage, much less block the channel Capsule, capsule cap, double cap capsule, deformation capsule, 100% can be eliminated.
6. The weighing slide can be quickly removed or replaced to realize the switch detection or cleaning of capsules and tablets.

2.High speed automatic feeding ,high speed weighing
1.Linear vibration conveying corrugated plate, realize multi-channel, large quantity, high speed, orderly and effective conveying material, but also do not damage the material.
2.The patented capsule queuing structure ensures the effective weighing of each granule.
3.Separation of feeding and weighing structure ensures high precision
Feeding vibration equipment adopts independent frame to prevent feeding vibration from affecting weighing accuracy.
4.Separation of rejecting and weighing structure ensures high precision
1.The rejecting equipment adopts independent frame to prevent the vibration and impact of rejecting action to affect the weighing accuracy.
2.The patented installation structure of the rejecting equipment ensures that it can be easily disassembled, and the rejecting action is reliable and effective.
5.Rejection confirm, effectively and reliablyreject unqualified  products
Rejecting equipment adopts special photoelectric detection device to confirm that every unqualified material is really and effectively rejected and to prevent the unqualified products from flowing into qualified products
6.All 316L stainless steel, long-term safety and wear resistance
All parts of the equipment in direct contact with the capsule tablets are 316L stainless steel without any other material, wear resistance, does not pollute the capsule tablets, or in order to meet other production needs, some parts are selected from other food grade materials, such as teflon coating and teflon to increase the fluidity.

7.Material and open structure ,capsule tablet running unobstructed
1.The material channel is made of 316L stainless steel and has an open structure, which will not cause the blockage of the channel caused by static electricity, so as to ensure the flow of the material channel, which will not lead to the reduction of the weighing accuracy, and do not need to calibrate the weighing accuracy frequently.
2.Capsule tablet channels are all open structure without any closed pipeline, which can be convenient to clean all the surfaces in contact with drugs, and can be visually inspected whether all drug contact surfaces are clean or not.
8.Dedicated hardware module, ong-term, reliable operation
We are a state-level high-tech enterprise with a group of hardware development engineers who master the latest electronic, communication, electrical design and control means.The weighing sensor and AD module are designed separately, with low maintenance and replacement cost. The capsule, tablet check weigher modules from schematic diagram, chart to circuit board, specially designed by the professional team which has nearly 20 years design experience in weighing instrument. Which has through innovation exclusive design for many years and through the workshop equipped with Japan's Yamaha professional STM high quality welding of high precision electronic welding production lines, and through our reliability laboratory environmental testing, safety testing, electromagnetic compatibility testing and other harsh tests can meet the long-term, effective operation in the industrial site.

9.Proprietary digital processing program, ensure the weighing precision high, fast, effectively deal with the field of various disturbances, strong fault tolerance
We are a national software enterprise, with a group of embedded software, upper computer software engineers, digital signal analysis and processing experts.Our Digital weighing software program has been protected by national copyright and can achieve reliable, high-speed, multi-channel and high-precision weighing and process control for the complex working conditions of various capsule tablet weight inspection sites.
10.Other necessary features
1.It can dispaly the latest 100-200 grain weighing curve of all channels in one screen, or display the number and proportion of all products in various weight ranges in the form of bar graphs and numerical values, so as to adjust the measuring device of filling machine or tablet press.
2. It can randomly check the dynamic weighing accuracy of each channel when the normal work without stop to ensure the weighing dependability at any time in the work.
3. It has the remote monitoring and maintenance functions
4. During abnormal power failure, any untested or under test or unqualified drugs will not be mixed into the qualified products
5. For cylinder failure, insufficient air pressure, bin overflow, abnormal weighing sensor, will be timely alarm and shutdown.
6. 15"industrial tablet computer, hard disk storage, USB disk export, needle printer.
7. By taking effective anti-vibration measures, it can still maintain the accuracy when working near the capsule filling machine, tablet press or the workshop above the second floor.
8. The overall structure does not need lubrication, no grease pollution, easy cleaning

High Accuracy Weight Checker Full Automatic Capsule & Tablet CheckweigherCurve operation interface curve


High Accuracy Weight Checker Full Automatic Capsule & Tablet CheckweigherBar chart and statistic operation interface



If you are interested in this, please contact me: Nana Zhang
Shanghai Medigrade Industry Co.,Ltd
Waigaoqiao Free Trade Zone, Shanghai,China
 
 
 
medigrade.en.made-in-china.com

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