Pharmaceutical Use Fluid Bed Granulator

• Customization: Available
• Certification: CE, GMP
• Material: Stainless Steel
• Model NO.: MDGZ-800
• Object: Granules, Pellets
• Certificate: GMP cGMP FDA Approved
• Automation: Fully Automatic
• Type: Preparation Machinery
• Finished Dosage Form: Granules
• Precision: High Precision
• Voltage: 220V
• Computerized: Computerized
• Customized: Customized
• Condition: New
• Warranty: 1 Year
• Transport Package: Wooden Package
• Specification: 800/L
• Trademark: Medigrade
• Origin: Shanghai, China
• Production Capacity: 50/Year

Product Description

                                                Pharmaceutical Use Fluid Bed Granulator


APPLICATION :
MDGZ Series fluid bed dryer & granulator is used in pharmaceutical solid dosage area for mixing, granulation and drying application, or drying of the wet granules processed from high shear mixer granulator. It's the major processing equipment in solid dosage production line. The equipment is PLC automation controlled and well satisfies the current GMP and Pharmacy Code regulation.

FEATURES:
1. INLET AHU
The inlet AHU consists of G4, F8, H13 filter and heater with accurate temperature control. The inlet air flow is variable controlled by the exhaust air fan motor VFD from the HMI.
2. MAIN BODY STRUCTURE
The main body structure consists of lower bowl, movable product bowl, fluidized chamber, expansion chamber/filter housing. The lower bowl, product container and fluidized chamber are inflatable silicon gasket sealed with compress air inspection sensor to assure the reliable sealing.
3. PRODUCT FILTER
The double structured bag filter in two pieces (in case request, stainless steel filter available) is inflatable silicon gasket sealed between the expansion chamber inner surfaces with compress air inspection sensor to assure the reliable sealing. A dust sensor is mounted on the exhaust piping and interlocked from control sys to secure the product safety during processing stage.
4. EXHAUST AHU
The exhaust dust collection filter is optionally designed for protect environment.
5. 2Bar &10Bar POWDER EXPLOSION
The 2bar and 10 bar powder explosion proof design is selectable to ensure the operator, equipment and environment safety with reliable grounding device.
6. FLUIDZED GRANULATION
In case of fluidized granulation is requested, the binder solution tank and spray sys with peristaltic pump would be designed and offered. The binder is sprayed from the peristaltic pump through the spray gun into the chamber onto the product surfaces. The product coheres together by the binder which forms the binder bridge for form the core granules and grows up and formed. The binder bridge is evaporated away by the hot air and the evenly dried granules formed.
7. UNLOADING SYS
The lifting tipping with on-line dry cone mill sys or, vacuum loading mounted on lifter with on-line dry cone mill sys is designed and offered to form the dust free material unloading from fluid bed sys to assure the dry sizing and clean production requirement according to current GMP regulation.

WORKING PRINCIPLE:
The take in air is processed from the inlet AHU unit through three filters and heated, and blow up the material from its air distributor uniformly and dried by the hot air.
In case of fluidized granulation, the binder is sprayed from the peristaltic pump through the spray gun into the chamber onto the product surfaces. The product coheres together by the binder which forms the binder bridge for form the core granules and grows up and formed. The binder bridge is evaporated away by the hot air and the evenly dried granules formed.

MAIN TECHNICAL DATA:

Model	Material Bowl Volume	Batch size	strong>Heating Temperature	Fan Motor Power	Air Volume/ Full Pressure	Steam Consumption	Compress Air Cons.	Main Machine  Overall  Dimension	Total Weight
	L	Kg / ρ=0.5	C°	kW	M3/Pa	M3/h	M3/min	LXHXD /m	Kg
MDGZ10	10	1.2~3.5	Room Temp.~90	2.2	420/15000	Electric Heating 6kW	0.1	1.8X2.0X0.9	400
MDGZ25	25	31~9.5	Room Temp.~90	4.0	1000/4500	Electric Heating 12kW	0.1	2.0X2.0X1.0	500
MDGZ50	50	6~18	Room Temp.~90	5.5	1200/9000	Electric Heating 18kW	0.15	1.3X2.80X1.2	1850
MDGZ100	100	12.5~38	Room Temp.~110	11	2000/11000	120	0.15	1.5X3.3X1.25	2100
MDGZ150	150	20~60	Room Temp.~110	15	3800/9200	150	0.15	1.5X3.5X1.4	2300
MDGZ200	200	25~75	Room Temp.~110	15	3800/9200	150	0.15	2.05X3.6X1.7	2400
MDGZ300	300	38~110	Room Temp.~110	22	5600/8800	210	0.2	2.2X4.2X1.8	2700
MDGZ400	400	50~150	Room Temp.~110	30	6000/11000	270	0.2	2.5X4.6X2.0	3000
MDGZ500	500	65~190	Room Temp.~110	37	8000/11000	320	0.25	2.5X4.9X2.0	3850
MDGZ600	600	75~225	Room Temp.~110	37	8000/11000	380	0.35	2.8X5.2X2.4	4500
MDGZ800	800	100~300	Room Temp.~110	45	9000/10500	450	0.4	2.9X5.3X2.5	5000
MDGZ1000	1000	125~375	Room Temp.~110	45	9000/10500	520	0.6	2.9X5.5X2.5	6000
MDGZ1200	1200	150~500	Room Temp.~110	55	10000/10400	640	0.6	2.9X5.9X2.5	6400

 

If you are interested in this, please contact me: Nana Zhang

Shanghai Medigrade Industry Co.,Ltd
Waigaoqiao Free Trade Zone, Shanghai,China. 200137
 
 
 
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