Factory Manufacturer Checkweigher Pharmaceutical Capsule Weighing Machine

• Warranty: 1 Year
• Type: Capsule Weighing Machine
• Automatic Grade: Automatic
• Material Type: Capsule
• Filling Valve Head: 20
• Feed Cylinder Structure: Single-Room Feeding
• Model NO.: CM-2000
• Dosing Device: 20
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Chute Pneumatic Combination Lifting
• Structure: Rotary
• Packaging: Other
• Packaging Material: Composite Materials
• Filling Type: Capsules or Tablets
• Highest Capacity: 120000 Capsules / Hour
• Power Requirement: AC220V/50Hz
• Noise: ≤75dba
• Dimensions: 740*350*1480mm
• Service: Available for Overseas Service
• Customized: Customized
• Transport Package: Export Wooden Packing
• Specification: 200kg
• Trademark: Medigrade
• Origin: China
• HS Code: 8422303090
• Production Capacity: 20/Year

Product Description

1. Core weighing mode
CM capsule tablet weight inspection machine, the core principle adopts the international mainstream weighing mode -- "static weighing" way to accurately weigh the capsule tablet grain by grain, and carry out qualified unqualified products sorting.

The weighing mode is jointly divided into "static weighing" and "dynamic weighing" two kinds.

Because the object weight is directly related to gravity, the true weight cannot be detected when affected by forces other than gravity. For object weighing, the most basic common sense is that the object can only weigh its precise weight, which is called "static weighing".

The other type is a "dynamic weighing", Moving objects are subjected to multiple external forces, Such as friction, air resistance, And the interference and influence of relative position, movement speed, change of center of gravity, and other inertia of motion, So the "dynamic weighing" mode can only be used for weighing heavier objects, Like boxes, bottles, etc., Its weighing accuracy determines that it cannot be high, And most people rely excessively on the late modification of software algorithms, That is, the weight of an object is not directly weighed, But by using a fixed algorithmic model, But there are too many unpredictable factors in the actual production process and the environment, There are endless combinations of arrangements, When an external combination factor during a time period exceeds a software preset, The software algorithm has a greater risk of failure at this time period, Especially for the already very difficult trace weighing, Accurate weighing cannot be guaranteed at all times, -- is the degree of the software, There is also the embarrassment that users cannot verify.

Therefore, the reliability of "dynamic weighing" is poor, and its principle determines that the accuracy of weighing cannot be guaranteed at all times, especially for trace weighing.

For the trace precision weighing that needs to identify the milligram level difference of objects, the "static weighing" method of electronic weighing mode is still used internationally.

Suzhou Hanlong CM adopts a mature and stable "static weighing" method, and the core component adopts a high-precision electromagnetic weighing sensor imported from Germany.
2. Operating principle of the organization operation
The CM weighs and sorts the capsule tablets grain by grain through the mechanism action, and the material process goes from top to bottom, under the action of gravity, and goes through the following steps:

1. Raise the feeding

Manual feeding or matching hanlong feeding machine automatic feeding to the hopper, feeding methods have vacuum transmission and bucket lift conveying two kinds for users to choose;

1. Material temporary storage                                          

Hopper, store materials, detect the low material level will alarm and alert, or start the automatic feeding, the hopper is located at the top of the equipment, the height of the equipment is about 1480mm;

1. Capsule arrangement

The 0~3 # conventional capsule universal channel, shuttle up and down the capsule tablets from the upper entrance into the channel for queuing, and filling mechanism capsule principle is similar, but the channel diameter is more loose, can be 0 #, 1 #, 2 #, 2 #, 3 # capsule general, there is no extrusion of the capsule, the exit below each channel corresponds to a V-shaped universal scale;

1.  sorting

After the weighing results, the equipment control system will judge each capsule qualified and unqualified according to the set weight standard, and the corresponding data display, recording, statistics and other software functions, and the mechanism part, through the cylinder open the response channel, let each capsule accurately enter the corresponding qualified, unqualified or third channel, CM uses Japanese SMC micro cylinder and solenoid valve as the sorting channel driver, extremely low failure rate and extremely long service life.

1. Weighing

Weighing unit is the core of the core of this kind of equipment. CM uses high-precision electromagnetic weighing sensor imported from Germany, high accuracy, stability, long service life, and the same level as foreign brands such as BOSCH and Amway.
The equipment comes with F1 level standard weight, which can realize automatic calibration to ensure that the weighing is always accurate.

1. Single grain release

Simple and stable controlled release mechanism, shrapnel light under the channel below the penultimate capsule, open the channel at the bottom of the time, let the bottom capsule slide into the scale, and then block the channel, shrapnel reset, make the channel in the capsule slide, so cycle, which realizes the rapid release of the capsule, the process and capsule filling machine release the principle is the same, no damage to the capsule.
3. Precision and efficiency
As a precision instrument attribute equipment, the CM complete machine is very light and compact, does not occupy space, the casters can be moved at any time.

CM adopts the "modular" innovative structure, the whole machine by a host control multiple single machine (module), later need to expand capacity is very convenient, as long as the parallel module, a single machine efficiency of 60,000 grains / hour (width only 20 cm), a host maximum parallel 1024 single machine.

The bidding equipment is one tow and two models (1 host + 2 single machines), model CM-2000, the actual efficiency is 120,000 grains / hour, the size of the whole machine is 750 * 350 * 1480mm, and the weight is 200kg.

The equipment resolution is 0.1mg, dynamic accuracy ± 1.0mg (the equipment has three accuracy modes to switch freely, ± 2mg mode, ± 1.0mg high precision mode, ± 0.5mg ultra high precision mode, one machine multi-purpose, multi-precision mode broadens the use scope of the equipment, and provides more value for users).

4. Summary of the technical scheme

The principle of CM "static weighing" and the selection of high-quality weighing sensor ensure the accuracy, stability and long life of weighing from the source.
CM adopts a similar material operation process of the capsule working station under the capsule filling machine. The principle is mature and the structure is simple and effective. Users are very familiar with the mechanism, which is easy for operation and maintenance, and ensures the smooth operation of the equipment and the appearance safety of the capsule to the maximum extent.
At the same time, using the mold channel positioning fast installation way, using effective dust prevention measures, make the whole equipment operation, cleaning and maintenance is very convenient.
The CM is small and flexible, and the whole machine adopts an innovative "modular" structure, which makes it a reality to rapidly expand the production capacity on the basis of the original equipment in the later stage.

CM Technical parameter
 

1	Equipment model	CM is + / - 1.0-2000
2	Single number	2 sets (modular structure, single machine can be flexibly added if necessary to improve efficiency later)
3	Design capacity	2000 capsules/min (120,000 capsules/hour)
4	Actual capacity	> 120,000 capsules/hour
5	Weighing scale	10~2000mg
6	Resolution	0.1 mg
7	Dynamic accuracy	±1.0mg (actual operation accuracy ±1.0mg, minimum ±1.5mg)
8	Applicable Material	Capsules 000#~5#, conventional tablets
9	Working voltage	AC220V/50Hz
10	Control voltage	DC24V
11	Rated power	0.6KW (host 0.3kw, each single machine 0.15kw)
12	Work pressure	0.6 ~ 0.8 Mpa
13	Air consumption	0.1m³/min
14	Equipment weight	200kg (60kg for main machine, 70kg for each single machine)
15	Overall dimensions	740*350*1480mm (main engine width 350mm, single machine width 190mm)

Main components list

No.	Main configuration, component name	Model	Qty	Use location	Origin/Brand
1	High precision weighing module	CM-0.1	20	Single-machine	Germany /HALO (ODM)
2	High precision data acquisition controller	CL-12	2	Single-machine	China/HALO
3	Richard sac motor	D80	2	Single-machine	German/BUHLER
4	Capsule stopper needle (thimble)	L30	20	Single-machine	German/INGUN
5	PLC	S7-200	2	Single-machine	German/SIEMENS
6	Solenoid valve	5LZD-M5	44	Single-machine	Japan/SMC
7	Sorting cylinder	JM6-30	40	Single-machine	Japan/SMC
8	Check cylinder	MGJ6-6	2	Single-machine	Japan/SMC
9	Capsule releasing cylinder (capsule releasing cylinder)	DU6-40D	2	Single-machine	Japan/SMC
10	6mm precision linear bearing	Ø 6mm	4	Single-machine	Japan/NSK
11	6mm precision CAM bearing	Ø 6mm	2	Single-machine	Japan/IKO
12	High precision air source processing combination	AW30/AFM30	1	Control  host	Japan/SMC
13	High precision power supply	RS-100	2	Single-machine	Taiwan/MW
14	HMI touch screen industrial control machine	13.648 inches	1	Control  host	China /HALO (ODM)
15	Microneedle printer	SP-D10	1	Control  host	China/SPRT
16	Equipment frame, mechanism parts, capsule/tablet mold	CM-1500	1	Host	China/HALO
17	Relay	G2R	2	Single-machine	Japan/OMRON
18	Circuit breaker	C10	1	Control  host	German/SCHNEIDER
19	Other electrical components and standard parts	/	Some	Host/Single machine	Domestic and foreign famous brands

If you are interested in this, please contact me: Nana Zhang
Shanghai Medigrade Industry Co.,Ltd
Waigaoqiao Free Trade Zone, Shanghai,China
 
 
 
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