Ultrasonic Bottle Washing Machine

• Customization: Available
• Warranty: 2 Year
• Type: Pharmaceutical Water Treatment Equipment
• Model NO.: KZCX-150
• Finished Dosage Form: Liquid
• Precision: High Precision
• Certification: CE, GMP, ISO
• Voltage: 380V
• Computerized: Computerized
• Customized: Customized
• Condition: New
• After-sales Service: Product Free Warranty Period of One Year (Except M
• Transport Package: Wooden Box
• Specification: 2410× 806× 1400
• Trademark: medigrade. en. made-in-china. com
• Origin: China
• HS Code: 3401300000
• Production Capacity: 230000

Product Description

1.KZCX-300 ultrasonic bottle washing machine

(1) Introduction
Ultrasonic automatic bottle washing machine before the overall investment program design, refer to the domestic similar products have been put into trial production, technology and other requirements, and a large number of review GMP for the bottle washing machine implementation technical documents, to meet the actual needs of existing manufacturers, further improve and improve, the whole machine has the advantages of reasonable design, simple mechanism, multi-purpose, beautiful appearance, convenient operation, stable production and so on.
Its principle: the vial to be cleaned is sent to the bottle turning track into the ultrasonic rough cleaning section for rough cleaning through the bottle separation tray and bottle wheels (ultrasonic function: the dust attached inside and outside the vial is loosened by ultrasonic cavitation) and then sent to the customized track to automatically flip to the bottom of the bottle up, the bottle mouth down, into the compartment fine washing section continuous "three water and three gas" strong reverse washing, the bottle feeding pipeline of the rough washing section and the fine washing section are separated independently, eliminating cross-contamination, and at the same time equipped with a special flushing mechanism on the last two processes of washing the bottle washing machine.
Its functions:
(1) the cleaning qualified vial blows a small amount of water in the bottle completely,
(2) accelerates drying and sterilization,
(3) ensures that there is no trace of water in the vial, keeps transparent and clean,
(4) the pre-washing section and the fine cleaning section are synchronized with the oven of the downstream process tunnel.
KZCX ultrasonic bottle washing machine, using the most advanced ultrasonic bottle washing technology at home and abroad, introduces high-density ultrasonic in the cleaning process, and adds tetrafluoride strips to all bottle tracks, which completely solves the shortcomings of bottles such as astringent water temperature and fragile bottles, and ensures smooth bottle walking. The washing quality fully meets the GMP requirements, which is an ideal cleaning equipment for powder injection and oral liquid industry.
(2) Characteristics
Ultrasonic rough cleaning, high-pressure water air for automatic flipping and upside down fine cleaning.
Rough cleaning, fine cleaning and purified air tracks are separated separately and do not pollute each other.
Simple structure, easy operation.
Frequency conversion speed regulation.
Stand-alone production or can be used for production line linkage.
Orbital type bottle feeding, bottle turning, low breakage rate.
One machine automatically completes the functions of rough cleaning and fine cleaning.
With automatic protection function.
Comply with GMP requirements.
(3) Technical parameters
Power supply: 380V 50HZ
Electricity consumption: 3.72KW
Ultrasonic power: 2KW
Weight: Approximately 500Kg
Dimensions: L×W×H2410×806×1400(mm)
Production capacity: 150 bottles / minute, 5ml, 5ml, 10ml, 3 kinds of bottles
(4) Main configuration:

Name	Specifications and models	Place of origin
Touch screen	Schneider	France
PLC	Schneider	France
Diaphragm valve	Sanitation	Wenzhou
Filter tanks	Stainless steel	Wuxi
Circulating pumps	CHL-22-10	Hangzhou CNP industry
Ultrasonic cleaning machine	HT-2000 type Power:2KW	Jining Ultrasound Electronic Equipment Co., Ltd
Continuously variable transmission	UDL-0.37-B3  Power supply:380V 50HZ Power:370W	Hangzhou,Hengxing
Frequency converters	Schneider	France
AC contactor	GMC-9	Korea LG
Worm gear reducer	FCNDK50/0.25  Ratio:60  Power supply:380V  50HZ Power:250W	Taiwan steel group

2.GMS type hot air circulation oven
(1).Brief introduction
The machine is based on the internationally popular hot air cycle drying and sterilization principle, and a new generation of drying and sterilization tunnel oven researched and developed on the basis of summarizing similar products at home and abroad. The machine adopts hot air circulation for drying and sterilization, and the heating adopts stainless steel heater for heating, so that the bottle is heated evenly, ensuring that the bottle in the sterilization and drying process is sterile without heat source, while saving energy, and the air curtain protection is provided at the inlet to ensure the sterilization effect, and has reached the advanced level of similar products in China. At the same time, in terms of improving product automation control, our factory adopts mechatronics design, selects touch screen display and operation control, and the man-machine interface is clear, concise, intuitive, and easy to operate. With automatic/manual selection function and dual control system; The temperature can be independently controlled and arbitrarily set, and the intelligent temperature digital indicator indicates communication with the PLC and automatically records the historical temperature value, and its current data can be printed regularly. The historical temperature record is automatically stored and can also be consulted and printed at any time; With the operation chain setting of normal electric heating when the fan is turned on, when the temperature does not meet the set value (the upper and lower temperature values can be set arbitrarily), the sound and light alarm and the low value can automatically stop the operation of the mesh belt; The heater adopts three-phase intelligent module control, which smoothly regulates the pressure and avoids the impact on the power grid. The whole machine has three temperature measurement points, and the parameters can be set at any time according to the production process and technical requirements. So that the machine has a high degree of automation, stable operation, low noise, high efficiency, small size, high safety performance and other characteristics, at the same time, in the electrical design, there is an electrical interface connected with the front section bottle washing machine and the rear section filling machine, which can be used stand-alone or online, thereby greatly improving the automation degree of the entire production line.
(2)Features and advantages of tunnel type hot air circulation sterilization oven

S/N	Equipment features and advantages
1	Production capacity: 10ml vial output of 10,000 bottles / hour, cleaning bottle specifications are suitable for 2ml ~ 50ml tube vial. There is no need to replace specification parts.
2	Size and weight: 4400×1850×2370 3500kg
3	The main body of the equipment: the inner material is AISI304 stainless steel (3mm), and the inner cavity of the equipment is rounded Ra≤0.6um. The material used in the exterior part of the equipment is 304L brushed stainless steel. Ensure that the box is not deformed after long-term use.
4	Control mode: using imported PLC plus touch screen control, automatic control operation according to the program, with manual and adjustment parameters to set temperature recording, curve screen data, automatic printing, safety alarm, fault screen display, and has two modes of control mode of day and night.
5	Heating device: stainless steel electric heating tube heating.
6	High temperature resistant high-efficiency filter: using international and domestic famous brands.
7	Protection device: equipped with power failure protection device, there is an inlet pipeline in the high temperature area, the sudden power failure control valve automatically opens, the compressed air directly enters the high temperature area for cooling, and prevents the high temperature high-efficiency filter from burning.
8	Air-cooled form
9	The air volume of the whole machine can be set to automatic frequency conversion balance. If the pressure difference of the room door changes, the inlet fan and exhaust fan will automatically adjust the pressure difference to maintain the balance of the pressure difference in the oven.
10	It has a variety of functions such as parameter display, segmented display, automatic computer printing record and fault alarm display.
11	Complete 100-level laminar flow purification system, 100-level protection section and heating and sterilization section, cooling section are 100-level laminar flow. Prevent outside air from entering the equipment and ensure that the workshop remains sterilized at level 100
12	The sprocket mechanism conveyor belt is adopted to eliminate the defect of the general mesh belt that is easy to run off. Mesh belt material: 304 stainless steel.
13	The oven heating tube adopts a special arrangement method to reduce the loss of air flow resistance, wind pressure and air volume, improve the heat exchange efficiency, and extend the service life of the heating tube, and the heating tube is made of stainless steel.
14	The oven is equipped with a differential pressure gauge to test the wind pressure of each section of high-efficiency filter, room and cooling section, cooling section and high temperature section, high temperature section and 100-level protection section.
15	The box is equipped with DOP verification port to facilitate customer verification.
16	The control of FH value is accurate, if the sterilization temperature and sterilization time are not reached, the oven will automatically shut down, and the whole machine operation has traceability. There is a fault saving function, and the faults generated by the operation of the whole machine have an automatic saving function. And record the cause, time and elimination of the fault.
17	It has a wind pressure balance system, which adopts electric contact pressure gauge control and display, which can accurately control the pressure difference balance in the oven.
18	The full set of high-efficiency filters of the tunnel oven adopts negative pressure sealing, without sealing gaskets and screw tightening, which is convenient for replacement and installation.
19	High temperature resistant high-efficiency filter can withstand temperature > 350°C
20	With "on-duty" fan function.
21	Tunnel oven mesh belt, equipped with ultrasonic and water spray cleaning mesh belt device.
22	With power failure protection device, high temperature area configuration air pipeline, once the power failure, the air switch automatically opens, release clean compressed air into the high temperature area for cooling, protect the high-efficiency filter from damage. (User configurable air receiver and compressed air)
23	The bottle discharging turntable is interlocked with the bottle washing machine control, and the touch screen is password protected.

(3). Main technical parameters
·Working capacity: 10ml vial: 10,000 bottles / hour
·Conveyor belt width: 820mm
·Total power: 70.5KW 
·Net weight: 3500kg
·Sterilization temperature: 320°C
·Sterilization time: >5 min
·Purification level: 100 levels inside the oven
·Cooling mode: air cooled
·Outlet bottle temperature: 35-40°C
·Voltage: 380V/220V 50HZ
·Dimensions: 4400×1850×2370
(4)Main configuration:

Name	Place of origin
Touch screen	Schneider
Programmable Logic Controller (PLC)	Schneider
Frequency converters	Schneider
Intelligent power module	Schneider
Intelligent digital temperature regulator	Xiamen
Breakers	Schneider
Ultrasonic generator	Jining,Shandong
Ultrasonic transducer	Jining,Shandong
Double worm gear reducer	Taiwan steel group
Centrifugal fan	Nanjing,Chenguang
Centrifugal fan	Nanjing,Chenguang
Thin fans	Nanjing,Chenguang
Centrifugal hot air blowers	Nanjing,Chenguang
High efficiency filter (high temperature resistant)	Suzhou,Taijing
High efficiency filters	Suzhou,Taijing
High efficiency filters	Suzhou,Taijing
High efficiency filters	Suzhou,Taijing
SUS304 finned heating tube	Shanghai
D2000 differential pressure gauge	Duwei
DW110	Duwei
Stainless steel mesh belt	Dezhou

3.KYF Type screw powder filling machine introduction
(1) Brief introduction
The machine adopts microcomputer program digital control technology, the loading capacity is arbitrarily adjustable, the loading range is 0.02g~2g, the rated production capacity (5ml, 5ml, 10ml, 3 kinds of bottles, the filling range: 20-200 kg/m3) is 100 bottles/min. This machine adopts uniform speed bottle feeding, intermittent dispensing, uniform rotation gradually rising soft plugging out of the bottle. Before and after the dispensing bottle tray, the bottle feeding disc group and the bottle outlet disc group are used respectively to achieve uniform bottle feeding, intermittent dispensing, and uniform stopper and bottle discharge. The inlet and outlet disc sets each adopt 4 independent fan-shaped paddles to ensure smooth bottle walking at high speed. The powder filling method is direct filling, the powder filling screw is directly driven by the servo motor, and the powder is directly dropped in the medicine bottle, and the speed of the servo motor (0~3000rpm) is adjustable without stopping. The control system has the functions of parameter memory without loss of power failure, bottle pouring stop, bottle shortage and stop filling, shell detection, output counting and so on. The main motor adopts stepless frequency conversion speed regulation, which has the advantages of high positioning accuracy and low noise.

S/N	Features
1	It adopts man-machine interface touch screen + PLC programmable controller control.
2	The single-channel uniform speed bottle feeding is converted into intermittent dispensing through 4 sets of dials, and then converted into a uniform speed bottle discharge stopper, with reasonable structure and stable and reliable operation.
3	Scope of application: 0.02g~5g. Antimicrobial glass bottle of Φ16~Φ32.
4	It has the functions of pouring bottle parking, bottleless stop filling, output counting and so on.
5	Uniform speed bottle intermittent positioning dispensing.
6	The conversion mode of uniform speed and intermittent operation of vial is as follows: 4 independent fan-shaped paddles are used in and out of the disc group.

(2)Features
(3) Main technical parameters
Production capacity: 100 bottles/min. (5ml, 5ml, 10ml, 3 bottles, filling range: 20-200 kg/m3)
Adjustment range of servo motor installation: 0~30000 500 units = screw rotation
Adaptability: crystal powder, spray drying powder, freeze drying powder
Measurement accuracy: ±2%
Total power: 5KW
Powder falling drive mode: servo motor PLC program control, direct filling mode
Drop plug method: electromagnetic oscillation plug, vacuum suction plug, mechanical progressive plug
Plug rate: 99.9%
Power supply voltage: single phase 220V 50Hz
Dimensions:2840×1400×2100(mm)
Weight: 1800kg
The main motor control adopts stepless frequency conversion speed regulation (main motor power 0.75kw)
(4) Configuration

S/N	Accessory name	Specifications and models	Qty	Place of origin
1	Touch screen	HMIGX03501	1piece	Schneider
2	PLC expansion module	TM238LFDC24DT TM2DMM24DRF TM2AV02HT	1 piece 1 piece 1 piece	Schneider
3	Frequency converters	ATU31HU11M2	1 piece	Schneider
4	Servo motors	BCHO602012A1C	4 pieces	Schneider
5	Servo drives	LXM23AU04M3X	4 pieces	Schneider
6	Photoelectric sensors	BF4R-R   FD-620-10	1 set	Korea
7	Breakers	BKN-2P-25A(Korea  LG)	1 pieces	Schneider
8	Relays	RH2B-UL DC24 RJ2S-CL DC24	2 pieces 4 pieces	Japan
9	Proximity switch	CP18-30N	2 pieces	Taiwan
10	Main motor	BWY15-17-0.75 Power supply: 380/220V three phase Power:0.75KW	1 piece	Shandong
11	Stirring motor	5IK60RGN  5GN10K (Speed regulation)	2 pieces	OTG
12	Powder conveying motor	5IK60GN  5GN10K	2pieces	OTG
13	HUCHOO Switch	JK8002C	6 pieces	Shanghai
14	Orbital motors	4IK25RGN  4GN15K (Speed regulation)	2 pieces	OTG

4.DZG/10 type knife type automatic capping machine
(1)Brief introduction
Single knife 10 head capping machine is mass production powder needle or freeze-dried ideal equipment, its main working principle is to use the bottle unscrambling turntable to feed the bottle, large disc lock knife, to the bottle cap to be locked to rotate, bottle around the disc lock knife to do satellite rotation, and complete the lock cap, the process is as follows:
Put the antibiotic glass bottle into the bottle storage tray in an orderly manner (directly connected to the bottle supply), and push the bottle into the bottle feeding tray.
The bottle feeding tray is continuously supplied to the bottle tray at the ideal speed designed.
The bottle tray completes the capping process at the same time in the process of receiving and feeding bottles.
After the locking mechanism takes over the bottle with the cap, the antibiotic glass bottle automatically rises to the height of the lock cap on the cam on the bottle drag, and is quickly pushed to the lock knife, the antibiotic glass bottle rotates along the lock knife and rotates 270 degrees to complete the locking process, and then the antibiotic glass bottle automatically drops to the height of the bottle with the cam.
The bottle dispensing tray receives the locked bottle in continuous operation, is spit out by the spit mechanism, and sends it to the machine setting conveyor belt to transfer to the next process.
(2). Technical parameters
Power supply: 220V 50HZ
Applicable bottle size: 7-30ml vial
Stand-alone noise: ≤70Db
Bottle breaking rate: ≤0.5%
Power consumption: 3KW
Strict density pass rate: ≥99.9%
Vial breakage rate< 0.05%
Speed control: frequency conversion speed regulation
Overall dimensions (length× width × height): 1800×1000×1600mm
Weight: Approximately 1,200 kg
Production capacity: 100-200 bottles/min (5ml, 5ml, 10ml, 3 kinds of bottles)
Number of rolling heads; 1 large knife, 10 heads
(3) Main configuration table

S/N	Type	Qty	Place of origin(brand)
Touch screen	HMIGXU3500	1	Schneider
Programmable controller	TM221CE24T	1	Schneider
Module	TM3AQ4	1	Schneider
Communication card	TMC2SL1	1	Schneider
Frequency converters	ATV320U07M2C	1piece	Schneider
Main motor	Y90L-6 power supply:380V   50Hz power:1.1KW	1piece	Yantai
In-and-out bottle motor	80YY25-3CT/JBE10G10	2pieces	Yantai
Turntable motor	90YY60-3CT/JBE25G12		Yantai
Breakers	2P20A	2pieces	CHNT
Proximity switch	CP18-30	1	FOTEK
Relays	SJ2S-CL-DC24V	1	Japan
Fiber amplifier	BF4R-R	1	AUTONICS
Electronic governor	SK-200E	1	Jingyan
Switching power supply	ABL2REM24020K	1	Schneider