. The working area is in cantilever construction. Separation of drive and operating zones are in compliance with pharmaceutical requirements.
. Accommodates forming material reels of up to 600mm in diameter and a waste material trimming cutter, which allows production runs uninterrupted of approximately 90 minutes, therefore, reducing the material replacement frequency.
. Equipped with integrated forming material splicer to enhance efficiency during material replacement.
. The upper and lower plates adopt the contact heating method that significantly reduces the forming temperature. Thus the shrinkage, deforming of packaging material and power consumption are minimized.
. Equipped with automatic format locking, the positioning system achieves extremely straightforward format changeover
. Window frame type no-waste-trimming cutter saves packaging materials.
. Adopts transverse cutter which easily collects its blister card and rejects faulty blister.
. All the main parts are made of premium stainless steel and alu-alloy material and machined by advanced high-precision CNC tooling machines.
. Can be connected to subsequent machines, e.g., High-Speed Cartoners, Stretch-Banding Machine, and Case Packer, etc. to form a whole pharmaceutical packaging line.
Gallery
This machine is equipped with an integrated forming material splicer to enhance efficiency during material replacement.
The cold-forming station for ALU.
Track feeder for flat tablets; consists of a hopper, vibratory chute, tracks and rolling drum.
The rolling drum rotation is synchronized with web index of the machine, the product remains in a drum pocket until it is released into the blister pocket.
After feeding, the clearing brush removes extra capsules from the webbing to prevent them from entering the sealing station.
The rotary sealing station and embossing station.
Blister Packing Machine embossing station.
Adopts transverse cutter which easily collects its blister card
There are two waste tanks here for alternative use.
Pinhole detection system for quality assurance of blister packaging (optional).
Overview
DPH260 aluminum-plastic packaging machine is an improved equipment introduced by our company based on the original blister packaging machine combined with advanced foreign models. This machine is suitable for the packaging of capsules, tablets and other items. The main equipment of this machine includes PVC heating, forming, feeding and testing, heat sealing, stroke traction, punching and rejecting.
1. Adopting the heating of the plate----- shortening the heating time of PVC, effectively protecting the molecular structure of PVC, and saving energy. When the machine is stopped, the heating plate is automatically opened to prevent the PVC from overheating.
2, the molding device ------ using positive pressure blowing molding, thus ensuring that the blister is thick and even throughout, crisp and clean.
3, the use of increased pressure cylinder heat seal ------- When the machine is stopped, the anilox plate rises with the cylinder rod, thus protecting the packaged product to avoid overheating.
4, stroke traction ------ use robot gripping feed mechanism, smooth operation, accurate synchronization, the stroke can be arbitrarily adjustable from 30-120mm, that is, the plate size can be freely designed within this range.
5, variable speed adjustable ------ use Japan Omron inverter for speed adjustment.
6, equipped with PLC circuit control ------ with the touch screen unified control.
7. This machine complies with GMP standards.
8. This machine complies with the safety environmental standards of blister packaging machines in China's pharmaceutical industry.
PW-300B multi-functional automatic high-speed pillow packaging machine is mainly used for bag packaging of aluminum-plastic packaging plates in medicine, food and other industries, which plays the role of moisture-proof, dust-proof and light-proof, and improves product grade and added value. The machine can save more than 20% of cost compared with manual bag making, and can be produced in conjunction with aluminum-plastic packaging machines and transparent film packaging machines.
1. The structure is compact and reasonable, the performance is stable and advanced, and the operation is simple and easy to understand;
2, double-conversion motor control, stepless speed change, the bag length is set to cut, no need to adjust the air, one step in place, saving time and film.
3, the use of internationally renowned electrical components, PLC control, man-machine interface, parameter settings are convenient and fast;
4, the fault diagnosis tips at a glance, the use is more user-friendly;
5, high-sensitivity photoelectric eye color tracking, so that the sealing and cutting position is more accurate;
6. The temperature setting is accurate, suitable for various packaging materials, and the sealing quality is improved;
7, with positioning stop function, no sticking knife, no film;
8. The transmission system is simple and clear, the work is more reliable, and the maintenance is more convenient;
9. All control is realized by software, which facilitates function adjustment and technology upgrade, and can meet the production needs of different periods.
10, dispensing plate servo control feeder device, can be suitable for a variety of aluminum plastic plate automatic cutting.
XWZ120 horizontal cartoning machine is a mechatronics product developed by our company with years of production experience and advanced technology. It is made up of feeding-instruction folding-pill box--injection of drugs and instructions into the box-carton batch number-pill box sealing- The finished product output and other components are automatically controlled by machine, electricity, light and gas to realize the automatic production of pharmaceutical packaging. The advanced testing methods are adopted in each operation link, and the unqualified products are automatically removed to ensure the qualified rate of finished products is 100%, which will cause human error. The control is at a minimum, effectively preventing the quality of the drug from being contaminated during the packaging process, ensuring that the pharmaceutical packaging production process is in full compliance with GMP requirements, and greatly reducing production costs and labor intensity.
Performance characteristics:
1. The XWZ-120 cartoning machine completely adopts the balcony structure design. The whole machine has a balcony-type suspended structure. The machine is scattered with dirt. It will fall from the suspended seam to the uniform collection place under the machine for easy cleaning and full body. Stainless steel wrap, closed circuit and pneumatic structure make the machine more user-friendly. The drive unit is located at the rear of the machine and is completely open on the operator's side. It is GMP-compliant and easy to operate. The innovative compact design and ergonomic construction allow the operator to get the most out of the equipment and clean it, all in one easy operation.
2. The outer cover of the equipment body is covered with high-quality 304 stainless steel cover, and the operation area is made of aluminum alloy tempered glass combined protection door with magnetic switch protection. During the normal production process of the machine, the protective door is in a closed state. When the protective door is opened, the machine will automatically stop running. Provides security for the operator.
3. The device adopts a horizontal packing box, and the paper box is placed in the rotating chain through the eccentric rotating suction cup, and the rotating chain is operated in the same direction gap, and the paper box and the medicine are all packaged and packed in a lying down manner.
4. The gap type progressive box library conveying device can accommodate 800 cartons to ensure the supply of the carton.
5. The control system uses the human-machine interface touch screen to dialogue with the machine to realize the adjustment of each station program and the statistics of the machine production status. Fault alarm display and other functions.
6, the program uses PLC full automatic monitoring, photoelectric detection mechanism, can carry out the lack of plate loading and automatic display of carton jam, alarm and automatic rejection, to ensure the output of the finished product. And the automatic count is displayed on the screen.
7. This machine adopts several high-reliability mechanical overload automatic protection devices, which can protect the sudden occurrence of the operation and protect the machine from damage.
8. In order to improve the production capacity of the user and reduce the operation of the personnel, the machine only needs to install an automatic feeding and feeding mechanism, which can form an efficient packaging production line with the aluminum-plastic blister machine, greatly improving the user's production efficiency and production cost. .
9, the main function: manual automatic folding (1- 4 fold) transport; material automatic feeding, feeding; carton automatic deployment, manual · material automatic boxing, synchronous printing (three rows) batch number, carton automatic sealing, waste Automatic rejection.
10. The XWZ-120 horizontal cartoning machine can reliably load items with stable or regular appearance in a certain size range into a specific type of carton, and seal the carton for delivery. Carton packaging for pharmaceuticals, food, cosmetics and other related industries.
11. The XWZ-120 horizontal cartoning machine can be used as a terminal for other upstream machines to complete the product packaging task. It can also be used as an upstream machine for other downstream processes such as bundling and packing, and can also be used as a stand-alone machine.
12, XWZ-120 horizontal cartoning machine can meet the user's replacement product specifications, the replacement of mold types and mold production cycle is short, assembly and commissioning is simple, not only suitable for the production needs of large-volume single-use users, but also to meet Users need to produce small quantities and multiple varieties.
13. This machine is more suitable for pharmaceutical packaging. It can be used in conjunction with aluminum-aluminum, aluminum-plastic, aluminum-plastic aluminum blister packaging machine, and has the best effect, meeting the relevant requirements of "GMP" of National Pharmaceutical Production Quality Management Regulations.
Use environmental conditions and working conditions
1. Environmental conditions
a. Ambient temperature: 10 ~ 30 ° C
b. Power supply voltage: 220V/50Hz/single-phase AC
c. Air source pressure: 0.6Mpa
d. Air source flow: 15-20m3/h
2. Working conditions
Carton
Paper 280~350/gm2 imported white paper
Since the quality of the packaging carton directly affects the final packaging quality and the normal operation of the equipment, the quality of the packaging carton is high, which not only requires the paper to meet the above requirements, but also the manufacturing process of the carton. Certain requirements to meet the needs of equipment process flow.
b. Instruction manual
Paper: 60-70g/m2 white paper
It is required to be cut and clean, without paper wool, curling, ruffles, sand, hard blocks and delamination under no force.
1. Fully automatic feeding, conveying, stacking, film coating, forming, sealing, counting, etc.
2. The machine can be used independently or in combination with a laser code printer or a cartoning machine to form an automatic production line.
3, the use of folding angle packaging to make the packaging more perfect, improve the anti-counterfeiting ability of the packaged goods.
4. During the packaging process, when the small box is supplied, it can be automatically turned on; when there is no small box supply, it will automatically stop.
5, the operation is simple, can be used according to user needs in different packaging forms, the size can be arbitrarily adjusted within the scope of packaging.
6. Measuring instruments and meters adopt instruments and meters that meet the legal measurement unit.
7. The machine has compact structure, advanced performance, stable operation, high efficiency, energy saving and stepless speed regulation.
Innovation
1. The whole line is designed and manufactured according to the space space of the current GMP standard workshop.
2. Separate design of each functional area of the whole line, using German imported photoelectric eye tracking and detection to automatically control the entire line operation.
3. The movement of each station in the whole line has a very high electronic automatic synchronism, which makes the operation of the whole line more coordinated, more balanced and low noise.
4. This line integrates aluminum-plastic, cartoning and three-dimensional packaging, with simple operation, PLC programmable control and touch human-machine interface.
5. High degree of automation, wide control range, high control precision, sensitive control response and good stability.
6. This production line can not only be produced in linkage, but also can be produced in a single machine.
7. The number of parts is small, the structure of the machine is simple, and the maintenance is convenient.
8. Low decibel design, ergonomic application.
9. Coherent conveyor system is used to respectively connect aluminum plastic, pillow bag, carton and three-dimensional to ensure multi-machine linkage.
Min Technical Parameter
| Production Capacity |
Blister packing machine 200-600 blisters/min(57-80mm); Pillow packing speed 30-150 bags/min; Cartoning speed 30-150 Cartons/min ; 3-D film packing speed :10-25packs/min |
| Power supply |
3 phases 5 wires 380V 50HZ (220V 50HZ) |
| Total power |
≤28kw |
| Water consumption |
Recycled cooling water(about 2.5 cubic meters/h) |
| Air consumption |
About 60cubic meters/h(Pressure:0.5-0.7Mpa) |
If you are interested in this, please contact me: Nana Zhang
Shanghai Medigrade Industry Co.,Ltd
Waigaoqiao Free Trade Zone, Shanghai,China. 200137
Cell Phone: 0086-15800947006
Tel: 0086-21-58589972
Fax: 0086-21-68689726
medigrade.en.made-in-china.com
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