Automatic High Speed PP Plastic Bottle Large Volume IV Solution Liquid Intravenous Infusion Filling Machine

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas, Free Spare Parts, Online Support,video Technical Support, Answers Online Within 24 Hours
• Certification: CE, GMP, ISO
• Model NO.: MD-7000
• Condition: New
• Customized: Customized
• Fill Range: 500-999ml
• Filling Principle: Gravity Filling
• Machine Type: Liquid Filling Machine
• Main Material: Stainless Steel
• Voltage: 380V
• Warranty: 1 Year
• Applicable Specifications: 100 Ml, 250 Ml, 500ml, 1000ml
• Capacity: 10000-18000 Bottles/Hour (250 Ml Calculation)
• Total Power: 48 Kw, 380 V, 50 Hz AC
• Purified Water Consumption: 0.3 MPa, The Consumption of 2400 L/H
• Type: Pharmaceutical Packaging Machinery
• Finished Dosage Form: Liquid
• Precision: High Precision
• Computerized: Computerized
• Transport Package: Marine Transportation
• Specification: 100kg
• Trademark: Medigrade
• Origin: China
• HS Code: 8422301090
• Production Capacity: 20 Sets/Year
• Package Size: 150.00cm * 250.00cm * 190.00cm
• Package Gross Weight: 500.000kg

Product Description

Automatic high speed PP plastic Bottle large volume IV Solution Liquid Intravenous infusion Filling Machine
PP bottle injection moulding machine

PP (bottle/bag) blowing machine equipment


I. Description

1. Bottle preform in and out system: the bottle preform conveying, discharging and loading device can automatically detect the quantity of bottle preform, realize the automatic switching of action on and off, and reduce energy consumption.
2. The distance between the traveling clamps of the machine is moderate, the machine runs stably and reliably, the bottle is well formed, the dense stainless steel traveling clamps are transmitted, without dust absorption, and the imported chain drive.

3. Heating system: a new generation of intelligent thyristor power regulator, closed-loop control of electric power of heater, and automatic voltage stabilizing function, provide stable electric power output, ensure uniform thickness of bottle, and improve working efficiency of bottle blowing machine. It is heated by infrared lamp tube and heated through the bottle preform, so that the drawing is more uniform, the transparency is high, the heating time is short, the energy consumption is low, the production capacity is improved, and each lamp can adjust the temperature individually. According to the different tube preform, it can also be adjusted up and down, and the scale is marked.
4. The high-precision pressure regulating module temperature control system can precisely control the heating temperature of each point of the bottle preform, and the precise temperature signal feedback system can improve the bottle forming rate and reduce the material and energy consumption.
5,Blowing system: simple and reliable, can protect bottle preform heating evenly, bottle mouth not heating, lamp life longer. A cooling water channel is arranged under the heating box. When the bottle preform is heated, the cooling water channel is used to block the heat of the lamp tube and protect the mouth from deformation. The chilled water flows to the mould, cooling the mould quickly, improving the productivity efficiency of the whole machine.
6. Servo drive manipulator, accurate and accurate for rapid transfer of preform, simple structure, reliable performance.The feeding and bottle taking robots are arranged separately, which makes the machine move more flexibly and run more smoothly, and shortens the operation cycle of bottle blowing.
7. The machine adopts servo stretching system to precisely control the stretching speed and stroke, so that the bottle wall can be formed evenly; it can carry out stretching pre positioning, so that the bottom of the forming bottle is symmetrical; when changing the bottle type, it only needs to point on the touch screen to complete the stretching adjustment, which is simple and convenient to operate. Pre blowing, blowing cycle time can be adjusted, high flexibility.
8. It is equipped with the advanced structure, high positioning accuracy, light action, excellent performance, reliable operation of the whole machine, stable heating of the bottle preform, and higher yield and yield. Hinge type mold closing device, high pressure cylinder mold locking structure, so that the bottle has no drape, and the parting line is small.
9. PLC control system: full automatic control of the whole machine, PLC microcomputer signal processing, touch screen human-machine interface, simple and convenient operation, superior performance. The control system is easy to operate, has perfect monitoring and sensing settings, and has the function of fault diagnosis, that is, to automatically count the production efficiency of the shift; to achieve the effectiveness of man-machine dialogue. Program optimization control, when there is no bottle preform, mold closing and manipulator do not act, reduce machine wear, reduce air consumption.
10. Select first-class suppliers, such as pneumatic components, mainly imported famous products, main electrical components from Omron, Fuji Mitsubishi, Siemens and other companies, so that the whole machine performance is reliable, long service life.
11. Multi point emergency stop control, to ensure the timely shutdown in case of failure, to ensure the safety of the equipment, with the function of monitoring the operation position of the machine, the operation is not in place, in case of failure, it can immediately alarm, and automatically stop the machine for inspection, PLC can monitor the operation status at any time, self diagnose the point of failure of the equipment and point out the cause of failure.
12. The replacement mold adopts the pin positioning method, and the pin positioning is set on the back plate of the mold, and the replacement can be completed in a short time.
13. Advanced high-pressure mold locking mechanism, adopting piston type mold locking seal, can adapt to large clearance mold locking, and the seal is not easy to damage and leak
14. All stainless steel air storage tank, stainless steel high-pressure air pipeline connector, high-precision filter, dry and clean the blowing air.

II. Technical data
 

ECOFORM^TM  Unique Linear Blower
500MLBottle PP large infusion
			Unit	MDB 8
Molding	Clamping force		kg	52000
	Clamping stroke		mm	70*2
	Strech rod stroke		mm	300
	Base mold stroke		mm	90-200
	Cavity pitch		mm	95.25
	Number of cavity		cavity	8
	Spindle chain pitch		mm	50.8
Container	capacity		L	0.1-1.
	Neck inner diameter		mm	18-25
	Neck height		mm	10-25
	Support-ring Diameter		mm	32
	Perform height		mm	150
	Max.diameter		mm	85
	Max.height		mm	210
THEORETICAL  OUTPUT		100/500ml	B.P.H	8000-9000
Electrical System	Number of lamp box		units	12
	Number of lamp		pcs	84
	Rated power		kW	168
	Max.heating power		kW	145
	power supply			3P 5W 380-420V  50/60Hz
	Power consumption		kW.h	105
Air System	Operating pressure		kg/cm²	9
	Low pressure consumption		L/min	4000
	Blowing pressure		kg/cm²	18-25
	High pressure consumption		L/min	6500(1000ML)
Chilled  Water	Operating pressure		kg/cm²	3
	Temperature range		ºC	5-15
	Consumption		kcal/hr	32000
	Flow rate		L/min	160
Cooling Water	Operating pressure		kg/cm²	3
	Temperature range		ºC	20-30
	Consumption		kcal/hr	36000
	Flow rate		L/min	180
Machine Remark	Size(L×W×H)		mm	10480*5300*3800
	Weight		kg	12000
	1. The actual output depends on the preform quality and bottle shape.
	2. Specification are subject to change without notice.

MDW-8 PP Bottle Washing, Filling and Sealing Machine (Including Nitrogen Filling)

1. Overview:
The production capacity of the equipment shown in this technical clause is 100ml, 8800 bottles per hour, plastic bottle washing, filling and sealing machine.
It is in the form of a direct bottle feeding, ionized air cleaning, time-pressure filling, and hot melt sealing.
Contain:
a. Bottle feeding device directly connected with the bottle blowing machine.
b. The bottle is fed with the mouth facing down.
c. Nitrogen filling device before and after filling.
2 Machine features:
2.1 Features:
The unit is compact and the operator is reduced, except for the bottle loading personnel, and the unit is designed to operate 1 person.
The bottle feeding method with the bottle mouth pointing downwards and the bottle discharging method conveyed by conveyor belt are adopted.
It has a bottle exhaust device, which can control the deformation of the bottle after sterilization.
The equipment is easy to install, and the electrical, pneumatic and some filtration system units themselves have been equipped.
Equipped with an on-line ion generation monitoring device, when the electrostatic power of the cleaned bottle exceeds the set value through the electrostatic sensor, the associated bottle will not be filled; No capping, at the same time the machine alarm.
There is a stop device when each door is opened on the whole machine, that is, the door opening and stop protection.
Adopt frequency conversion stepless speed regulation; PLC program control; Touch screen operation; It has a high degree of automation; It can achieve smooth synchronous speed regulation with the blowing machine.
The heating plate of the sealing device is equipped with a collision prevention device.
It is equipped with the functions of automatic cap arrangement, automatic capping, and no bottle without capping.
Equipped with perfect on-line cleaning and sterilization function in line with GMP requirements, the sterilization temperature ≈ 125 °C, the time ≈ 30min, the temperature and time of the sterilization process are stored in the mobile storage medium, and equipped with a micro printer, which can automatically print a monitoring record including F0 value to record the record.
2.2 Main uses and scope of application;
This machine is mainly used for washing, filling and sealing of PP plastic bottles. It is suitable for hot melt sealing of combination caps.
2.3 Use environment and working conditions;
2.3.1 The machine shall be placed on a flat and solid ground. To facilitate operation, cleaning, maintenance and repair, the machine must be kept at least one metre away from walls or objects around the machine.
2.3.2 The purification level of the environment in which the machine is located must be the same as that of the filling environment.
2.3.3 The compressed air connected to the machine must be dry, and the purification level must reach:
Degreasing accuracy: 0.003mg/m3
Dust removal accuracy: 0.02um
2.3.4 Compressed air must be connected from the nearest air source switch of the machine. It is connected to three pipelines, one for purified air; One is clean power air; A clean power air is directly supplied to the filling solenoid valve.
2.3.5 The pressure fluctuation range of compressed air connected to the machine should be <0.2Mpa.
2.3.6 Access to the machine sterilization steam pressure 0.15-0.2Mpa.
2.3.7 The power cord connected to the machine is five-core three-phase 415V/AC, 50HZ. The power cord must be plugged into the nearest power switch of the machine.
2.3.8 The filling room shall be equipped with drainage and exhaust pipe interfaces (the diameter of the exhaust pipe is greater than 100mm).
2.3.9 The machine feeding belt, the main machine and the unscrambling cap part must be under the 100-level laminar flow hood.
2.3.10 WiFi is required for the use of the workshop.
2.3.11 Before the liquid supply and air supply (steam) pipelines are connected to the machine, the user shall set up a manual diaphragm valve.
2.3.13 The machine is equipped with a bottle clamping chain feeding device that can be directly connected with the bottle blowing machine.
2.3.14 The machine is provided with a bottle discharge conveyor belt tangent with the bottle discharge wheel.
2.3.15 The amount of liquid inlet is matched with the filling speed; The pressure fluctuation range should be <0.05Mpa.
3.Main performance parameters:

Project		Units	Number	Remarks
Model:MDW-8
Production capacity	500ml	Bottles/hour	8000	Production Capacity
Production capacity	250 ml	Bottles/hour	8500
Production capacity	100 ml	Bottles/hour	8800
Applicable bottle types and specifications	100-500	ml	100/250/500/
Air-washing station		Piece	30
Filling station		Piece	36
Capping station		Piece	48
Power consumption	Main motor	KW	3	SEWMOTOR
	Cover oscillator	KW	0.5
	Ionic wind	KW	0.25*5
	Conveyor belt motors	KW	0.37	SEWMOTOR
	Heating plates	KW	10*2
	Vacuum motor	KW	2.2
	Servo motor	KW	1.5	Swing for nitrogen filling
Air consumption (clean compressed air)	0.5-0.7Mpa	m^3/min	4.5	Provided by the customer
Nitrogen consumption		m^3/min	0.03-0.05	Provided by the customer
Host dimensions	Length*width*height	mm	6500*1900*2512
The weight of the whole machine		kg	7500
Quality indicators	Loading error Lamp inspection pass rate	500ml	Less than 7ml
		250ml	Less than 3ml
		100ml	Less than 1ml
	Capping pass rate		≥99.8%
	Length*width*height		≥99.9% (before sterilization)

4. Main structure and working principle:
The machine is mainly composed of handover manipulator to take the bottle mouth downward, bottle inverted bottle chain and bottle clamping transfer device, ionized air cleaning, inverted bottle flipping, filling, welding cap (capping) and other devices and racks, electrical control, pneumatic control, nitrogen filling system, transmission system and on-line cleaning and sterilization system.
Its working principle is as follows: the bottle is removed from the bottle blowing machine by the manipulator and put into the bottle feeding electric bar, passed into the bottle washing station clamp through the bottle feeding chain, and then turned over the bottle mouth after ionizing air cleaning and enters the filling and sealing station; After the cap is welded, the bottle is clamped outside the conveyor belt output machine by the bottle discharge wheel.
4.2 inverted bottle feeding chain;
4.3 Ionized air cleaning;
4.4 rollover device;
4.5 Filling;
4.7 Nitrogen Filling System
4.7.1 Dial nitrogen filling device:
4.7.2 Tracking swing nitrogen filling device:
4.7.3 Nitrogen supply control system:
4.8 transmission device;
4.9 electrical control system;
4.10 Pneumatic control system;
4.11 Cleaning-in-place and sterilization systems;
4.11.1 Composition and principle;
4.11.1.1 The cleaning and sterilization system is mainly composed of inlet and drainage (gas) pipelines and program control systems.
4.11.1.2 The water (steam) used for cleaning and sterilization is cleaned and sterilized from the inlet and discharge liquid pipes through the cleaning ball, and then discharged through the water collection pipe system.


For more information and inquiries, please reach out to me: Nana Zhang
Shanghai Medigrade Industry Co.,Ltd
Located in the Waigaoqiao Free Trade Zone, Shanghai, China. Postal Code: 200137



Visit us at medigrade.en.made-in-china.com for further details and product specifications.