Plastic Bottle Testing Reagent Filling Machine Production Line

• Type: Pharmaceutical Packaging Machinery
• Finished Dosage Form: Liquid
• Precision: High Precision
• Certification: CE, GMP, ISO
• Voltage: 400V
• Computerized: Computerized
• Model NO.: LD-20
• Customized: Customized
• Condition: New
• Warranty: 1 Year
• After-sales Service: Answers Online Within 24 Hours
• Power: 2.0 Kw
• Filling Range: 1~15ml
• Filling Accuracy: ≤±0.5~1%
• Capacity: 20~30 Bottles Per Minute
• Transport Package: Wooden Case
• Specification: customized
• Trademark: Medigrade
• Origin: China
• HS Code: 8422303001
• Production Capacity: 50 Sets/Year

Product Description

Testing reagent filling production line

1. Brief introduction

This filling machine was designed by our own company with bottle storage and elevating feeding system(optional), automatic bottle unscrambler, peristaltic pump filling, cap arranging mechanism, automatic capping mechanism, automatic weighing system(optional) and vertical positioning labeling machine(optional). This machine stable running speed is around 20~30 bottles/min. It is specially designed for 1~15ml test tube.

2. Working process:
2.1. Automatic bottle unscrambler.
Put the bottles into the bottle storage and elevating system, and bottles will be transferred into vibrator disk(bottle unscrambler) and finally comes to the inlet of filling machine automatically.
2.2. Aseptic filling capping machine.
When bottles come to filling area, where there is laminar flow cover above, ensuring totally aseptic environment. When the bottles come to the astrolabe, the machine will start filling and capping process.
2.3. Vertical positioning labeling machine.(Optional)
After weighing, the bottles will be transferred to star wheel of labeling machine. The labels on the label roll will be stripped and labeled on the bottles automatically. The bottles will be positioned and labeling, which ensures high labeling accuracy.
2.4. Automatic weighing and detecting system.(Optional)
After filling and capping, the bottles will be transferred to weighing system. The weight which excess the required amount will be detected, machine will stop working.

3.Technical features.
3.1. Aseptic filling capping machine
3.1.1. Features.

• This machine layout is smart and compact which also adopted humanized design in terms of operating habits.
• The operation interface is made of colorful LCD touch screen, and the whole machine system is controlled by PLC.
• Positioning filling mechanism ensures better filling accuracy.
• Precise CAM technology to take the cap for capping. The capping unit adopts servo technology to control the capping force. By changing the servo drive output parameters to change the rotate speed,ensures the torque of the screw cap is relatively constant. And the quantitative setting ,quantitative control are made to ensure that the cap is screwed properly on the bottles, and the torque of the cap is reliable and stable.

With the equipment operation monitoring function. The operation condition of the main parts of the machine has a dynamic display on the HMI, which makes the operation state of the machine clear at a glance, easy to operate and maintain. When the machine is in a state of alarm, in addition to the sound and light alarm, the dynamic display alarm position and cause can be displayed on the HMI.
The whole line is made of intelligent control, the upstream and downstream stations running are with interlocking control function.
Most parts are made of stainless steel SUS 304#, aluminum alloy material, etc. and the filling needle made of 316L material, in line with the pharmaceutical enterprises GMP requirements and other industry products packaging requirements.
100 purification laminar flow hood against GMP requirements (optional).


3.1.2. Parameters.

Item	Model and Specification
Filling Range	1~15ml
Filling Method	2 sets of linear type peristaltic pumps.
Filling Accuracy	≤±0.5~1%
Capacity	20~30 bottles per minute
Power Supply	380V 50Hz(can be customized)
Power	7.5KW
Compressed Air	0.4~0.7Mpa 25~35L/min

3.1.3. Main configuration:

Items	Brand	From
PLC	Siemens	Germany
Touch screen	Fuji	Japan
Frequency converter	Delta	Taiwan
Photoelectric sensor	OMRON	Japan
Pneumatic components	AirTAC,CHELIC For	Taiwan
Machine main motor(AC motor)	ABB	Swiss

 

If you are interested in this, please contact me: Nana Zhang
Shanghai Medigrade Industry Co.,Ltd
Waigaoqiao Free Trade Zone, Shanghai,China. 200137