Sample
Fission Combination Structure: accessible to elevators or renovated clean workshops. Length of stroke by digital control,running speed directly set on human-machine interface according to the material feeding.
Missing Pills Rejection Device,Printing Register Control.
The characteristics of Blister Machine DPP260Ki-1:
· It is suitable for plastic thermoforming and aluminum cold-forming blister packaging.
· The pursuit of detail perfection is evident throughout the design and production process.
· All the main parts are made of premium stainless steel and alu-alloy material and machined by advanced high-precision CNC tooling machines.
· Exquisite Camber transparent cover (assures safe operation) and special surface treatment of stainless steel add to its elegance.
· The machine can achieve 180 minutes of uninterrupted production thanks to a forming material reel of up to 600mm in diameter and a waste material trimming cutter (optional).
· Equipped with an integrated forming material splicer and automatic format positioning system to achieve straightforward format changeovers.
· Using a fast lock method enables the replacement of lidding material easily within 10 seconds.
· Separation of drive and operating zones are in compliance with pharmaceutical GMP requirements.
· Material drag system adopts a precise servo motor to achieve stable, accurate running and allows blister length to be set freely.
·In the sealing station, when the machine stops, the heating sealing mold can rise up automatically, to prevent hot air from getting into the blister pockets, so that medicine effectiveness is preserved.
·Sealing pressure adopts the gas-hydraulic pressure cylinder, so the pressure can be set freely according to the sealing area (commonly a larger sealing area requires higher pressure).
· This machine can be custom-built to produce plastic thermoformed trays with maximum forming depth reaching 50mm.
Gallery
This machine is equipped with an integrated forming material splicer to enhance efficiency during material replacement.
The upper and lower plates adopt contact heating method that significantly reduces the forming temperature. Thus the shrinkage, deforming of packaging material and power consumption are minimized.
The universal feeder is capable of feeding almost all items such as capsules, flat tablets, oval tablets, capsule tablets, triangular tablets or other various shapes.
Integrated product inspection system with color camera can reject faulty blisters automatically (optional).
Overview
The flat blister packaging machine is a special equipment for blister-type aluminum/plastic and aluminum/aluminum (PTP) composite sealed packaging for medicines (tablets, capsules, ampoules), medical equipment and the like, which is formed by positive pressure forming. , flat pressure heat seal, so it has the characteristics of blister blister, flat plate and so on, which is favored by the industry.
The DPP series automatic aluminum-plastic/aluminum-aluminum blister packaging machine produced by our company adopts frequency conversion speed regulation and automatic control technology of machine, electricity, light and gas, and carries out innovative design strictly according to the requirements of "GMP" standard of pharmaceutical industry. This series of models has many functions such as inspection and rejection, photoelectric photo-automatic photoelectric image-to-plate, adjustable stroke, complete machine split combination, station structure modularization, aluminum/plastic-aluminum/aluminum dual-use, etc. The sixth generation of products. This series of models has been continuously improved and updated by the company, and it is more practical and economical compared with imported equipment.
The company is equipped with professional technical support and after-sales service, and delegates technical personnel to the customer enterprise for machine debugging, technical guidance and personnel training.
Innovation
1. This machine has the function of two-purpose aluminum-aluminum-tantalum-aluminum-plastic machine. The whole machine can be transported separately in separate packaging. It is connected by positioning pin and bolted for easy assembly.
2. The mold adopts the pressure plate clamping; when the forming mold and the heat sealing mold are installed, it is not necessary to adjust the parallel and left and right movements, and the mold changing is more convenient.
3. The machine is designed to punch horizontally without scrapping, and the material cost can be saved by about 29,300 yuan per year (aluminum plastic).
4. After the punching of the medicine plate (finished product), the ejector rod is used to assist the cutting, so that the medicine plate can be smoothly discharged every time the equipment is punched, and the safety hazard of the operator is eliminated.
5. The work surface is lengthened and the operation is smoother.
6. The main engine adopts frequency conversion speed regulation: according to the length of the stroke and the difficulty of filling the filling material, etc., the corresponding number of punching times can be set, and the low-speed debugging can be performed, and after the proficiency, the corresponding high-speed operation can be achieved within a certain range.
7. The robot is used to clamp the feeding mechanism: the stroke can be arbitrarily adjusted from (40-120mm), that is, the size of the plate can be freely designed within this range.
8. The forming heating plate is automatically closed, which limits the waste of plastic to one version. The compression of the plate is used to shorten the heating length of the plastic sheet, reduce the heating power and temperature, thereby enhancing the stability of the plastic sheet.
9. Air cushion heat sealing: When the machine is stopped, the cylinder plate is automatically raised by the cylinder. The deformation phenomenon caused by the heat radiation when the blister is stopped is eliminated, which facilitates the cleaning work of the anilox plate and at the same time acts as a buffer for the super pressure. Conducive to extending the life of the machine.
10. Upper and lower netting male and female with heat sealing: both sides of the front and back are point-like netting (also can be line-sealed), because the stress is equal, the plate curling phenomenon is avoided, and the sealing performance is improved.
11. With two combination feeder: its filling rate can reach more than 99%, eliminating the abnormal shape and filling and missing film caused by high-speed operation.
12. There is a tab (PVC) station to make it easier to pick up the sheet after the sheet is finished or broken.
13. When the machine is packaged with aluminum and aluminum, different types of special feeders can be selected according to different tablets and capsules. Optional feeders such as: rotary vibration track blanking type, push plate type, inclined screen type, capsule filling and control type, etc.
14. The transmission area below the equipment and the upper operation area are completely sealed by stainless steel plates, which avoids cross-contamination between the two sections when the equipment is working, which is more convenient for cleaning.
15. The batch number station is printed by heating, and the writing is clear and clear.
16. It has good mechanical properties, stable transmission, reasonable precision, low noise, no obvious vibration and abnormal thermal deformation.
17. All materials in contact with drugs or packaging materials meet GMP requirements. The exterior of the equipment is made of 304 stainless steel. The heat sealing and punching stations are made of transparent plexiglass shield, which is good for observing and enhancing the safety of operators.
18. The equipment is emergency stop safety device, which improves the safety of the operator in debugging and changing the mold.
19. It has a one-stop assembly line such as electronic counting, batch number, indentation tangent, blanking and automatic shutdown alarm for finished pieces. The process is smooth and the production process is intuitive.
Main Technical Parameters
| Capacity (Cycle/min ) |
AL/PL≤60 AL/AL≤40 |
| Packing material: |
Range of stroke(mm) |
40-120 |
| Pharmacy PVC (mm) |
(0.2-0.5)x260 |
| PTP alu foil (mm) |
(0.02-0.05)x260 |
| Clean compressed air (pressure) |
0.5~0.7Mpa |
| Air consumption(m³min) |
≥0.3 |
| Power |
AC380V 50HZ 9KW |
| Water chiller for moulds |
Top water or recycle water with 60L/h consumption |
| Overall dimension (LxWxH)(mm) |
4420 x 710 x 1700 |
| Net Weight |
1700kg |
If you are interested in this, please contact me: Nana Zhang
Shanghai Medigrade Industry Co.,Ltd
Waigaoqiao Free Trade Zone, Shanghai,China. 200137
Cell Phone: 0086-15800947006
Tel: 0086-21-58589972
Fax: 0086-21-68689726
medigrade.en.made-in-china.com
Audited Supplier 
The characteristics of Blister Machine DPP260Ki-1:
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